TPE ZEVAC Operator'S Manual Download Page 9

 

Perform 

all steps of “Check Before Operation”

 

 

 

Purge with system gas (if purging with inert gas, modify this procedure) 

 

 

Purge should be performed with gas from inlet stem passing through inlet hose, 
Zevac machine, and outlet hose, center from discharge tree 

 

Verify Gas Inlet connection is open to system gas 

 

Verify Gas Inlet Pressure indicator correctly indicates system gas pressure 

 

Verify Gas Discharge connection is open to system gas 

 

Verify Gas Discharge Pressure indicator correctly indicates system gas pressure 

 

Record Starting Conditions 

 

Inlet Gas Pressure 

 

Discharge Gas Pressure 

 

Stroke Count 

 

Open Air Control Valve to Start ZEVAC® Operation 

 

Verify smooth and normal ZEVAC® Operation 

 

Always monitor ZEVAC® during operation 

 

OPERATION 

Step  Check Description 

 

Verify Gas Inlet pressure is dropping 

 

Verify Gas Discharge pressure is not rising 

 

Verify adequate air lubrication levels are maintained throughout operation 

 

Verify stroke counters are steadily increasing 

 

SHUTDOWN 

Step  Check Description 

 

Close Gas Intake Isolation Valve 

 

ZEVAC® low-pressure shutoff switch should automatically stop ZEVAC function 

 

Close Air Control Valve 

 

Close Gas Discharge Isolation Valve 

 

Open Gas Discharge Vent valve to depressurize ZEVAC® and discharge piping 

 

TRANSPORTATION AND STORAGE 

DANGER

 

Disconnect and Follow Lock-out / Tag-out (LOTO) procedures for all process and energy connections. 

 

WARNING

 

Stay Clear of Suspended Loads 
Observe Accident Prevention regulations in force 

 
Inspect the unit 

Summary of Contents for ZEVAC

Page 1: ...SAFETY OPERATION MAINTENANCE AND STORAGE OF THIS PRODUCT BEFORE USE READ CAREFULLY AND UNDERSTAND ALL CAUTIONS WARNINGS INSTRUCTIONS AND PRODUCT LABELS FAILURE TO DO SO COULD RESULT IN SERIOUS PERSONA...

Page 2: ...roduced without written permission Keep this owner s manual handy so you can refer to it at any time The illustrations and procedures may vary according to the type If a problem should arise or if you...

Page 3: ...hout the approval of an authorized TPE representative CAUTION You must observe the instructions contained in this manual Failure to do so could result in physical injury damage or delays It is extreme...

Page 4: ...within the work area Hard hat Flame Retardant Clothing FRC Safety goggles preferably with side shields Protective shoes Protective gloves Hearing protection First aid kit NOTICE Never operate a unit...

Page 5: ...he maximum air pressure delivered to the ZEVAC Regulator contains a 5 8 Lock Nut and requires significant user effort to adjust wrenches at a minimum Air Control Valve Pilot Reset Manual Valve Pneumat...

Page 6: ...ck In the event that the gas suction pressure drops below the set point this control valve will prevent the ZEVAC from continuing to actuate Indicator Form Function Air Supply Pressure Panel Gauge Dis...

Page 7: ...ters are in place on all hose connections Inlet Connection DANGER Follow Lock out Tag out LOTO procedures for all process and energy connections WARNING All gas system components must be rated for the...

Page 8: ...ify all safety controls are in place and properly connected STARTUP Pre Startup Purge First Startup In order to avoid the mixture of air and flammable gases it is required to purge the ZEVAC of air be...

Page 9: ...tion 8 Verify smooth and normal ZEVAC Operation 9 Always monitor ZEVAC during operation OPERATION Step Check Description 1 Verify Gas Inlet pressure is dropping 2 Verify Gas Discharge pressure is not...

Page 10: ...using a crane Use only lifting equipment of suitable capacity for the size and weight of the lifted equipment The equipment must always be lifted using safe working practices and in accordance with an...

Page 11: ...erational and maintenance steps are complete After connecting the trailer to the tow vehicle check that the hitch assembly is latched Verify that the rear and tongue jacks are raised after the trailer...

Page 12: ...nly Ex approved spare parts and accessories that are authorized by an Ex approved TPE representative are used in Ex approved products Limitations The warranty does NOT cover defects that are caused by...

Page 13: ...position As the ZEVAC is evacuating gas the valve is allowing gas to enter the drawdown system and the pressure may not drop or may reduce more slowly than normal If the ZEVAC seems to be operating no...

Page 14: ...mporary condition Any sudden Bang or the non intermittent sound of gas being released is an indicator of an abnormal operating condition Follow SHUTDOWN procedure and call 1 855 ZEVAC GO for support a...

Page 15: ...to the device In the event that the ZEVAC unit cannot be accessed and needs to be shut down turn off the air supply 5 Always turn off the unit when making adjustments or changing connections 6 Inspect...

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