TPE ZEVAC Operator'S Manual Download Page 3

 

 

SAFETY 

WARNING

 

 

The operator must be aware of safety precautions to prevent physical injury.  

Any pressure-containing device can explode, rupture, or discharge its contents if it is over-pressurized. 
Take all necessary measures to avoid over-pressurization.  

Operating, installing, or maintaining the unit in any way that is not covered in this manual could cause 
death, serious personal injury, or damage to the equipment. This includes any modification to the 
equipment or use of parts not provided by TPE MIDSTREAM. If there is a question regarding the 
intended use of the equipment, please contact a TPE representative before proceeding.  

Do not change the service application without the approval of an authorized TPE representative. 

 

CAUTION

 

You must observe the instructions contained in this manual. Failure to do so could result in physical 
injury, damage, or delays 

It is extremely important that you read, understand, and follow the safety messages and regulations 
carefully before handling the product. They are published to help prevent these hazards:  

 

Personal accidents and health problems  

 

Damage to the product  

 

Product malfunction 

 

HAZARD LEVELS 

 

DANGER 

A hazardous situation which, if not avoided, WILL result in death or serious 

injury. 

 

WARNING 

A hazardous situation which, if not avoided, MAY result in death or serious 

injury. 

 

CAUTION 

A hazardous situation which, if not avoided, MAY result in minor or 

moderate injury. 

 

NOTICE 

A potential situation which, if not avoided, MAY result in undesirable 

conditions 

 or 

 A practice not related to personal injury 

 

 

Summary of Contents for ZEVAC

Page 1: ...SAFETY OPERATION MAINTENANCE AND STORAGE OF THIS PRODUCT BEFORE USE READ CAREFULLY AND UNDERSTAND ALL CAUTIONS WARNINGS INSTRUCTIONS AND PRODUCT LABELS FAILURE TO DO SO COULD RESULT IN SERIOUS PERSONA...

Page 2: ...roduced without written permission Keep this owner s manual handy so you can refer to it at any time The illustrations and procedures may vary according to the type If a problem should arise or if you...

Page 3: ...hout the approval of an authorized TPE representative CAUTION You must observe the instructions contained in this manual Failure to do so could result in physical injury damage or delays It is extreme...

Page 4: ...within the work area Hard hat Flame Retardant Clothing FRC Safety goggles preferably with side shields Protective shoes Protective gloves Hearing protection First aid kit NOTICE Never operate a unit...

Page 5: ...he maximum air pressure delivered to the ZEVAC Regulator contains a 5 8 Lock Nut and requires significant user effort to adjust wrenches at a minimum Air Control Valve Pilot Reset Manual Valve Pneumat...

Page 6: ...ck In the event that the gas suction pressure drops below the set point this control valve will prevent the ZEVAC from continuing to actuate Indicator Form Function Air Supply Pressure Panel Gauge Dis...

Page 7: ...ters are in place on all hose connections Inlet Connection DANGER Follow Lock out Tag out LOTO procedures for all process and energy connections WARNING All gas system components must be rated for the...

Page 8: ...ify all safety controls are in place and properly connected STARTUP Pre Startup Purge First Startup In order to avoid the mixture of air and flammable gases it is required to purge the ZEVAC of air be...

Page 9: ...tion 8 Verify smooth and normal ZEVAC Operation 9 Always monitor ZEVAC during operation OPERATION Step Check Description 1 Verify Gas Inlet pressure is dropping 2 Verify Gas Discharge pressure is not...

Page 10: ...using a crane Use only lifting equipment of suitable capacity for the size and weight of the lifted equipment The equipment must always be lifted using safe working practices and in accordance with an...

Page 11: ...erational and maintenance steps are complete After connecting the trailer to the tow vehicle check that the hitch assembly is latched Verify that the rear and tongue jacks are raised after the trailer...

Page 12: ...nly Ex approved spare parts and accessories that are authorized by an Ex approved TPE representative are used in Ex approved products Limitations The warranty does NOT cover defects that are caused by...

Page 13: ...position As the ZEVAC is evacuating gas the valve is allowing gas to enter the drawdown system and the pressure may not drop or may reduce more slowly than normal If the ZEVAC seems to be operating no...

Page 14: ...mporary condition Any sudden Bang or the non intermittent sound of gas being released is an indicator of an abnormal operating condition Follow SHUTDOWN procedure and call 1 855 ZEVAC GO for support a...

Page 15: ...to the device In the event that the ZEVAC unit cannot be accessed and needs to be shut down turn off the air supply 5 Always turn off the unit when making adjustments or changing connections 6 Inspect...

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