TPE ZEVAC Operator'S Manual Download Page 13

 

TROUBLESHOOTING 

Call 1-855-ZEVAC-GO for troubleshooting support.  

If any 

abnormal operating conditions exist, follow “SHUTDOWN” instructions in this manual

ZEVAC® WILL NOT RUN 

 

Verify Valves are in correct positions. 

 

Verify Air Supply is producing adequate pressure and flow. 

 

Verify drawdown system pressure is above the low-pressure cutoff pressure. 

 

Verify discharge system pressure is below the high-pressure cutoff pressure. 

 

Manually actuate the air control valve pilot reset valves, which are located inside the 
unit housing above the pressure indicators.  

 

If normal operation cannot be achieved, call 1-855-ZEVAC-GO for support. 

DRAWDOWN PRESSURE IS NOT REDUCING 

 

Verify Valves are in correct positions and the ZEVAC intake is open to the drawdown 
system. 

 

Verify the drawdown system is isolated. If the drawdown system is open to any source 
of flow, the ZEVAC will not be able to reduce the system pressure. This can occur in the 
case of a valve leaking past its seats while in the closed position. As the ZEVAC is 
evacuating gas, the valve is allowing gas to enter the drawdown system and the 
pressure may not drop or may reduce more slowly than normal. 

 

If the ZEVAC® seems to be operating normally, but the drawdown pressure is not 
reducing, call 1-855-ZEVAC-GO for troubleshooting support. 

DISCHARGE PRESSURE IS RISING 

 

Turn OFF the ZEVAC (Close Air Control Valve) Immediately 

 

Verify Valves are in correct positions and the ZEVAC discharge is open to the discharge 
system. A closed valve in the discharge piping will cause discharge pressure to rise. 

 

Verify discharge piping and connections are sized adequately, the discharge piping 
should be the same size as the inlet piping. 

 

Depressurize Discharge System if necessary 

 

Call 1-855-ZEVAC-GO for support if the problem is unresolved 

ZEVAC® IS RUNNING SLOWLY 

 

ZEVAC® is not a high-speed machine. It will normally operate slowly and smoothly. 
There are many situations that can cause the ZEVAC® to run slower than normal. For 
example, liquids in the intake system will slow down the ZEVAC®. Also, start-up in very 
cold conditions can cause slow actuation rates until the machine warms up. Also, excess 
moisture in the air system can cause  

Summary of Contents for ZEVAC

Page 1: ...SAFETY OPERATION MAINTENANCE AND STORAGE OF THIS PRODUCT BEFORE USE READ CAREFULLY AND UNDERSTAND ALL CAUTIONS WARNINGS INSTRUCTIONS AND PRODUCT LABELS FAILURE TO DO SO COULD RESULT IN SERIOUS PERSONA...

Page 2: ...roduced without written permission Keep this owner s manual handy so you can refer to it at any time The illustrations and procedures may vary according to the type If a problem should arise or if you...

Page 3: ...hout the approval of an authorized TPE representative CAUTION You must observe the instructions contained in this manual Failure to do so could result in physical injury damage or delays It is extreme...

Page 4: ...within the work area Hard hat Flame Retardant Clothing FRC Safety goggles preferably with side shields Protective shoes Protective gloves Hearing protection First aid kit NOTICE Never operate a unit...

Page 5: ...he maximum air pressure delivered to the ZEVAC Regulator contains a 5 8 Lock Nut and requires significant user effort to adjust wrenches at a minimum Air Control Valve Pilot Reset Manual Valve Pneumat...

Page 6: ...ck In the event that the gas suction pressure drops below the set point this control valve will prevent the ZEVAC from continuing to actuate Indicator Form Function Air Supply Pressure Panel Gauge Dis...

Page 7: ...ters are in place on all hose connections Inlet Connection DANGER Follow Lock out Tag out LOTO procedures for all process and energy connections WARNING All gas system components must be rated for the...

Page 8: ...ify all safety controls are in place and properly connected STARTUP Pre Startup Purge First Startup In order to avoid the mixture of air and flammable gases it is required to purge the ZEVAC of air be...

Page 9: ...tion 8 Verify smooth and normal ZEVAC Operation 9 Always monitor ZEVAC during operation OPERATION Step Check Description 1 Verify Gas Inlet pressure is dropping 2 Verify Gas Discharge pressure is not...

Page 10: ...using a crane Use only lifting equipment of suitable capacity for the size and weight of the lifted equipment The equipment must always be lifted using safe working practices and in accordance with an...

Page 11: ...erational and maintenance steps are complete After connecting the trailer to the tow vehicle check that the hitch assembly is latched Verify that the rear and tongue jacks are raised after the trailer...

Page 12: ...nly Ex approved spare parts and accessories that are authorized by an Ex approved TPE representative are used in Ex approved products Limitations The warranty does NOT cover defects that are caused by...

Page 13: ...position As the ZEVAC is evacuating gas the valve is allowing gas to enter the drawdown system and the pressure may not drop or may reduce more slowly than normal If the ZEVAC seems to be operating no...

Page 14: ...mporary condition Any sudden Bang or the non intermittent sound of gas being released is an indicator of an abnormal operating condition Follow SHUTDOWN procedure and call 1 855 ZEVAC GO for support a...

Page 15: ...to the device In the event that the ZEVAC unit cannot be accessed and needs to be shut down turn off the air supply 5 Always turn off the unit when making adjustments or changing connections 6 Inspect...

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