Toyota 1ZZ-FTE, Installation Instructions Manual

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16. Installation engine compartment upper
1. INSTALL TURBO INLET PIPE.
(a) Position the turbo inlet pipe, hose and 2 clamps.
K
: Pipe, Airbox turbo (2-2)
K
: Hose (2-4)
K
: Clamp (2 pcs.) (2-1)
(b) Tighten outer hose clamp on turbo charger side.
(c) Pull inlet pipe 5 mm out of the hose and hand tighten
inner clamp.
2. INSTALL TURBO INLET PIPE BRACKET.
(a) Install the bracket with the 2 bolts onto the inlet pipe.
K : Bolt (2 pcs.) (2-10)
K
: Bracket (2-3)
Torque: 9 Nm
(b) Position the bracket and fix the bracket to the cylinder
head with a bolt, washers and nut.
K
: Bolt (2-6)
K
: Nut (2-8)
K
: Washer (2 pcs.) (2-7)
Torque: 25 Nm
(c) Tighten the inner clamp of the inlet pipe hose.
Torque: 3 Nm
3. INSTALL WATER HOSE CLAMP
(a) Install the water hose with the clamp to the turbo inlet
pipe.
K : Clip (17-6)
4. INSTALL VSV T-JUNCTION.
(a) Cut the vacuum hose 2 and insert the T-junction.
(b) Install the clamps onto the vacuum hoses.
K
: Clamp (2 pcs.) (25-3)
K
: T-Junction (25-2)
Torque: 3 Nm
(c) Install the vacuum hose 2 onto the VSV using the
clamp.
R : Clamp.
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