TOX PRESSOTECHNIK FinePress PFHL 008.002 Operating Manual Download

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TOX PRESSOTECHNIK GmbH & Co. KG



Riedstraße 4



88250 Weingarten

Phone +49 (0) 751/5007-0



Fax +49 (0) 751/52391



www.tox-de.com



E-Mail: [email protected]

Operating manual

TOX-FinePress



Pneumatic press with manual approach

Type PFHL

PFHW

Summary of Contents for FinePress PFHL 008.002

Page 1: ...TECHNIK GmbH Co KG Riedstraße 4 D 88250 Weingarten Phone 49 0 751 5007 0 Fax 49 0 751 52391 www tox de com E Mail info tox de com Operating manual TOX FinePress Pneumatic press with manual approach Type PFHL PFHW ...

Page 2: ...Pneumatic press PFHL PFHW 2 OM 45 PFHL PFHW 201803 en ...

Page 3: ...nger points and notes 12 4 Description of the press 13 Intended use 13 Conditions for use 13 Storage conditions 13 Press functioning 14 5 Transport 14 Delivery of the machine 14 Transport of the machine 15 6 Assembly 16 Mounting of the press 16 Assembly of the accessories 17 Connection of compressed air supply 20 Control elements maintenance unit 20 Setting up the press 21 Compressed air press for...

Page 4: ... 000 ZAK K16 000 ZAK K34 000 ZAK K57 000 Travel sensor ZWPH 060 000 Slide tables ZHST 080 160 Manual operation ZHST 080 160 P Pneumatic drive ZHSTP 001 000 Position sensor Pressing moni tor EPWL CEP Universal base frame UUF 1 45 Standard with levelling feet ZUUF 1 45 R swivel casters ZUUF 1 45 A adjustable foot rest Force range of the press Tool hold ing fixture Tool hold ing fixture ...

Page 5: ...15 800 200x180 439 20 95 0 20 25 PFHL 022 002 22 5 60 165 25 330 115 800 200x180 439 20 120 0 35 70 PFHL 033 002 34 5 60 200 35 355 125 820 240x220 534 25 157 0 45 70 PFHL 056 002 57 5 60 240 55 340 160 860 260x220 614 30 232 0 70 70 PFHW 008 002 8 5 60 300 205 285 150 745 200x200 624 20 115 0 20 25 PFHW 013 002 13 5 60 300 200 280 180 775 240x230 654 20 177 0 20 25 PFHW 022 002 22 5 60 300 190 24...

Page 6: ...ear cover of press XX frame slipped on 24 5 Top cover 6 Pneumatic valve 7 Start button pneumatic power stroke 8 Hand lever 9 Maintenance unit Compressed air connection 11 Scale height adjustment 10 mm 11 inch 12 Press frame 13 Bores for frame fastening 14 Press bed with groove for 11 fastening the tools 11 and feed aids Type PFHL basic de vice valid for all types 15 Screw fitting for return stroke...

Page 7: ...ved The handling of the machine depends on its in tended purpose the construction of the whole production line the working process and the in stalled tools Copyright warranty This operating manual as well as any attached documents are protected by copyright They are entrusted to our customers and the users of our products Copyright TOX PRESSOTECHNIK GmbH Co KG This operating manual represents the ...

Page 8: ...ent allows an easy allocation The technical drawings besides the legend and the notes in clear text include also position num bers These position numbers are also used for the identification of the spare parts Explanation of symbols This arrow at the beginning of a paragraph draws attention to the action steps you must follow This hook at the beginning of a paragraph draws attention to a condition...

Page 9: ...king and maintenance of the machine and the clear definition of responsibilities and competence for the work the familiarization of the operating staff by suited training with the due handling of the machine and its safety devices the immediate replacement of damaged or re moved instruction or warning plates the existence and operability of the provided safety guards Using the machine as a plant c...

Page 10: ...ing to the national regula tions for working safety the PPE to be used for the intended use must be defined in the operator s work ing instruction Maintenance and repair Safety regulations When working on the machine al ways observe the applicable safety regulations and the legal condi tions Keep the recommended intervals for mainte nance and inspection work The qualified repair of products from T...

Page 11: ... only be used if the cover of the press head is mounted tightly This cover must not be cir cumvented or put out of function Safety regulations for pneumat ics Observe the valid national safety regulations Especially pay atten tion to the pneumatics and the pneumatic pipes Special risks Injuries caused by the bursting of a pneumatic pipe Crushing of limbs if not properly handled In the event of inj...

Page 12: ..._____________________ You will find these information on the type plate of the press which is attached to the press frame The code of the press types is described in chap ter 1 Technical data Instructions for ordering wear and spare parts are given in chapter Ordering of spare parts re pair Danger points and notes Example Press type PFHL drawing without tools Accordingly applies to all other types...

Page 13: ... presses of the series TOX FinePress are built exclusively for industrial applications Conditions for use Ambient temperature The operation of the TOX press is only permitted within Tmin 10 C and Tmax 60 C When operated outside these tem perature limits function troubles or sealing damages may occur Preparation of compressed air The machine must only be used with filtered and dried compressed air ...

Page 14: ...ine Press can be easily adapted to the desired ap plications Technical data machine dimen sions and description The technical data can be found in chapter 1 Detailed information on machine dimensions a brief description of the press series and of the availa ble accessories can be found in type sheet TOX FinePress 5 Transport Delivery of the machine The TOX toggle press will be delivered ready for ...

Page 15: ...ted under the lid of the press frame Bore hole provided for ring bolt Screw in the ring bolt at the pro vided position at the press frame only If other threaded bore holes are used the drive or add on pieces can be damaged Do not fix the ring bolts at the pneumatic cylinder Take off the lid of the press frame and attach the ring bolt Take the crank handle out of the press frame they might fall out...

Page 16: ...ox 1 cm between the press frame and the base frame and or the table not obligatory Screw on the press Before starting operation the press must be screwn to the base frame option or to a solid table e g work bench Otherwise the opera tion of the press is not permitted Supplied tools Under the removable top cover of the press frame a set of Allan keys an additional release spring as well as the cran...

Page 17: ...the side of the press head Dismount the existing tool holding fixture if already mounted Screw the tool holding fixture and the force sensor 7 on the press ram o the press Fasten the black clamp 6 with screw M 4x8 Plug the angle plug 8 in the plug of the force sensor For strain relief clamp the cable into the black clampFor strain relief jam the cable into the black clamp Place the straight plug 3...

Page 18: ...head using the three screws 7 Position the threaded rod of the travel sensor 1 and fasten it on the ram using the hexagon nut M 4 Screw on the holding device 3 with the two screws M 5x10 2 to the side of the press head After this fasten the holding device with the help of the second screw M 5x10 to the bottom side of the press head Place the plug 4 in the mounting clip 5 and screw the clip with sc...

Page 19: ... with pneumatic cylinder Retrofitting If the pneumatic cylinder 12 is mounted to the slide table at a later date first fasten the angle 15 to the provided location of the base plate Then lead the piston through the opening of the angle and fasten the cylinder with the nut Screw then the coupling of the piston down to the retainer of the slide ta ble 17 Duly connect the pneumatic cylinder to the co...

Page 20: ... sup ply warning note on pneumatic cylinder operating manual chapter 3 Safety Observe the specific safety regula tions of the country for pneumatics Observe the instruction and warn ing plates on the machine Control elements maintenance unit Note The order of the control elements can vary Legend 1 Gauge 2 Flow control air supply 3 Compressed air supply on off 4 Connection for pneumatics compressed...

Page 21: ...lding fixture ZA 10 10 000 Location hole Ø 10 H7 Thread 12 x 1 Tool holding fixture ZA 10 12 000 Location hole Ø 12 H7 Thread 12 x 1 Tool holding fixture ZA 14 10 000 Location hole Ø 10 H7 Thread 16 x 1 5 Tool holding fixture ZA 14 20 000 Location hole Ø 20 H7 Thread 16 x 1 5 3 in 1 tool holding fixture option The tool can be screwed on the thread of the ram There are three possibilities to fasten...

Page 22: ...kpiece the total stroke as well as on the height of the workpiece to be handled Calculation of the open height In order to avoid tool breakage or damages to the workpieces calcu late the required open height be fore starting operation Observe the pneumatic power stroke max 6 mm when setting up the tool Bending of the press When aligning the tool the deflec tion of the press must be taken into cons...

Page 23: ...justment via the power stroke range Some presses have another scal ing of the scale lines in this case the specification on the fine adjust ment of the press is valid Unscrew the three screws of the cover Loosen both set screws 4 at the bottom side of the press head Turn the adjustment ring in the required direc tion Turning anticlockwise Increase of the power stroke range Turning clockwise Decrea...

Page 24: ...t a risk be cause of potentially dangerous ac tions The machine must only be oper ated if nobody stays within the danger area Before the acceptance of the machine or the plant make a test run in each possible oper ating mode and on the future operating con ditions For this test run all protective guards must be completely mounted and effective Compressed air press force table for TOX FinePress typ...

Page 25: ...set button 2 can be switched to two po sitions Shift downwards Lock the reset button Shift upwards and press Reset display to 0 Safety during operation Safety in case of malfunction Familiarize yourself with the safety devices of the machine This spe cially applies to the behaviour of the machine in case of occurring faults e g compressed air drop Procedure in case of a failure Separate the press ...

Page 26: ...ructions Immediate elimination of defects As soon as a defect is stated it must be immediately eliminated and its causes must be eliminated by a specialist Obligatory safety checks Please observe the national regula tions of the country for the execu tion of safety checks Listing of the safety checks Mechanics Pneumatics Safety devices of the TOX machine compo nents yearly Pneumatic pipes of the m...

Page 27: ...tenance rate wearing lub ricants No regularly maintenance rates are defined for the mechanic com ponents of the press Recommen dation Lubricate the tool guide regularly as required at least after half a year Use the lubricants specified in the table on the right If you detect wear on a component change the relevant parts For inspection and maintenance of further ma chine components please observe ...

Page 28: ... repaired specialists Have it repaired specialists Have it repaired specialists Observe maximum value of air pressure Depressurize machine and protect it against reclosing Depressurize machine and protect it against reclosing Depressurize machine and protect it against reclosing Depressurize machine and protect it against reclosing Press force not reached All causes described in Power stroke is no...

Page 29: ... Within the scope of our service of fer and on request it is possible to have the press repaired at TOX PRESSOTECHNIK Safety regulations When working on the machine al ways observe the applicable safety regulations and the legal condi tions Observe the instructions in chapter 2 Safety of these Operating In structions Tightening torque for the fastening screws of the press head on the frame Press t...

Page 30: ...Pneumatic press PFHL PFHW 30 OM 45 PFHL PFHW 201803 en ...

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Page 33: ...ucting person employer Confirmation of instruction The operator of the TOX FinePress should obtain written confirmation of participation of the staff in introduction training seminars etc for learning about the safe operation maintenance and repair of the toggle press Print a copy of this form Declaration of knowledge of the charged staff for each participant After introduction this copy must be s...

Page 34: ...OTECHNIK GmbH Co KG Riedstraße 4 D 88250 Weingarten Phone 49 0 751 5007 0 Fax 49 0 751 52391 E Mail info tox de com OM 45 PFHL PFHW 201803 en Subject to technical changes Our Worldwide Sales and Service Network ...

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