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TOUGHCUT Diamond 400, Instruction Manual

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TOUGHCUT Diamond 400 Instruction Manual Download Page 30

9.  DIAGRAMS & COMPONENTS 

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No.

Part No.

Description

QTY.

1

M10X25GB77B

screw M10

4

2

M10GB6170Z

nut M10

5

3

M8X20GBGB80B

screw M8

2

4

JXPS1605011000

frame

1

5

M10X50GB5781Z

bolt M10

2

6

JXPS1602010004B

threading plate

1

7

M5X10Gb70D2Z

screw M5

4

8

JL91046200

Strain relief M12

4

9

JXSM0401010003

Strain relief M20

4

10

JXSM0401010004

Strain relief M16

6

11

WSH6GB97D1Z

wahser 6

4

12

M6GB6170889D1Z

lock nut M6

6

13

M5GB889D1Z

lock nut M5

2

14

M6X16GB70D2Z

screw M6

4

15

M5X70GB70D1B

screw M5

2

16

JXPS1602010002C

rear door plate assy

1

17

M6X20GB70D1Z

screw M6

2

18

M6X12GB70D2Z

screw M6

6

19

JXPS1602010001A

electrical box door

1

20

ZH-HD-2-01

change-over switch

1

21

1-HY57B-02

Emergency stop knob

1

22

JXPS1201090009

Junction box assy

1

23

M6X10GB70D2Z

screw M6

5

24

JXPS1605013000A

switch plate

1

25

M22-D-S-X0-K01

stop knob

2

26

M22-D-W-X1-K10

start knob

2

27

M22-WK3-K20

selector switch

1

28

JXPS1605012000

front cover assy

1

29

WSH6GB96D1Z

big washer 6

2

30

M6X12GB5789Z

flange bolt M6

5

Frame Assembly

Summary of Contents for Diamond 400

Page 1: ...3AVE THIS MANUAL FOR FUTURE REFERENCE 4 3 49 5 3 LWAYS FOLLOW THE INSTRUCTIONS PROVIDED WITH THE MANUAL LWAYS WEAR SAFETY GLASSES WHEN USING WOODWORKING EQUIPMENT LWAYS DISCONNECT THE POWER BEFORE AD...

Page 2: ...ICES 4 INSTALLATION 4 1 CONTENTS OF PACKAGE 4 2 LIFTING AND UNLOADING 4 3 INSTALLATION ZONE CHARACTERISTIC 4 4 INSTALL OF LOOSE PARTS INTRODUCTION 5 ADJUSTMENT 5 1 SCORER ADJUSTMENT 5 2 EXTENSION TABL...

Page 3: ...divided into sections pointing out the most important operations For a quick research of the topics it is recommended to consult the index To better stress the importance of some basic passages they...

Page 4: ...tools tidy and far away from those not authorized persons Never employ cracked nor uckled neither not correctlyreground tools Never use the tools beyond the speed limit recommended bythe producers Car...

Page 5: ...s Use the appropriate care and concentration for any type of machining also the most simple The highest safety is in your hands 2 3 SAFETY AND INFORMATION SIGNALS This signals may be applied on the ma...

Page 6: ...5 Max cut depth of main blade 125mm 90 85mm 45 Max cut depth of scoring blade 4mm Main table size 1020x690mm Right extension table size 1020x930mm Rear extension table size 750x690mm Table height to f...

Page 7: ...KM1S U1 1 M1 V1 2 U1 2 W1 2 V1 1 W1 1 KM2 PB4 PB3 Q2 26 23 1L3 1L2 1L1 L2 L3 N L1 42 2018 2 2 2018 1 30 2018 1 30 2018 2 5 2018 2 2 2018 2 2 1 1 3 3 ELECTRICAL CONNECTION Electrical installation shou...

Page 8: ...e running contactor KM1L LA39 B2 01 r SS ST1 Start button LA42 PB1 PB3 Stop button Safe switch QKS7 PB2 PB4 Emergency button LA39 B2 10 g BK Main contactor Fuse RT18 32 6A 1P F2 F3 KM1S Star start con...

Page 9: ...LA42 Emergency button Stop button PB1 PB3 SS PB2 PB4 ST1 QKS7 LA39 B2 01 r PB5 Lift button M22 WK3 K20 Lift motor contactor KM3S KM3D 3TS32010XB0 1L3 F3 1L1 1L2 KM2 KM1L KS2 KM1T 2 3 4 5 7 W2 U2 V2 K...

Page 10: ...0 BK 50 230V 24V KS1 KS2 3TS32010XB0 3TS32010XB0 KT2 H3Y 2 24V Q1 BK Time relay Start button Safe switch LA39 B2 10 g LA42 Emergency button Stop button PB1 PB3 SS PB2 PB4 ST1 QKS7 LA39 B2 01 r PB5 Lif...

Page 11: ...r PB5 Lift button M22 WK3 K20 Lift motor contactor KM3S KM3D 3TS32010XB0 Deflection motor contactor KM4S KM4D 3TS32010XB0 Deflection button PB6 M22 WK3 K20 1L3 F3 1L1 1L2 KM2 KM1L KS2 KM1T 2 3 4 5 7 W...

Page 12: ...relay Start button Safe switch LA39 B2 10 g LA42 Emergency button Stop button PB1 PB3 SS PB2 PB4 ST1 QKS7 LA39 B2 01 r PB5 Lift button M22 WK3 K20 Lift motor contactor KM3S KM3D 3TS32010XB0 Deflectio...

Page 13: ...essure drop at the dust port is 530Pa Upper hood Lower hood Air flow 140 cu m h 690 cu m h Saw Minimum air speed 20 m s WARNING Please always use the hearing protection systems The noise levels measur...

Page 14: ...roperly installed Total one carton 1 Blade guard assembly 2 Rear extension table 3 Right extension table 4 Telescopic fence assembly 5 Outrigger assembly 6 Sliding table assembly 7 Guide rail 8 Scale...

Page 15: ...to allow the slings B to settle until optimum stability conditions are reached lift carefully and slowly without causing the load to swing and place the machine in the selected setting remove the prot...

Page 16: ...r Assembly Wrench 16mm L Wrench 5mm Install Rear extension tables A to main table C with bolt 1 and washer 2 Install Right extension tables B to main table C with bolt 1 and washer 2 Fig 4 4 1 4 4 2 I...

Page 17: ...k Lock handle F on assistant sliding table Adjust precise angle between fence and blade through adjust the extension length of bolt E 4 4 6 INSTALL FENCE RAIL Tools Required for Assembly Wrench 18mm L...

Page 18: ...h Gauge to check the parallel between blade and rip fence Loose 4pcs shaft B and micro adjust its position forward and backward to get better parallel Fig 5 3 A B 5 ADJUSTMENT WARNING Handle the tools...

Page 19: ...d by screw on back Power DC 9V 24V AC 9V 24V Sensor Default wire length 2 5m Operating temperature 0 50 Waterproofing grade Data display instrument IP40 sensor IP65 Storage temperature 10 60 Weight Ma...

Page 20: ...sensor in which position long press ZERO will display the final Angle value Default final angle is 45 especially designed for woodworking machinery P08 Buzzer 0 1 1 Buzz warning every 45 0 Stop to use...

Page 21: ...definition Common function shortcut key operation Modify the current value Sensor adaptive mode Direction of modification Structure design of all aluminum alloy shell Super strong anti interference ab...

Page 22: ...gle pattern After modification Press the confirmation key P02 Set the current position Or through the shortcut keys 999999 99999999 0 Need to enter the password 1234 After modification Press the confi...

Page 23: ...key P20 Restore factory settings 77777 77777 Restore the default factory settings Password validation needs to be entered before recovery 1234 Magnetic scale consists of 3 parts total thickness of the...

Page 24: ...too large It will affect the use of precision Can t even use 3 read head radius bending sensor line must be greater than 25mm 4 Is equipment installation should leave the circuit breaker electric rela...

Page 25: ...ain power control switch Fig 6 1 1 B C D E G I H A F K J 6 1 2 short press ESC long press clear away deviation value long press again will return to value before clear away short press increase button...

Page 26: ...ety please use the plastic pusher priority Fig 6 3 2 6 3 WORKING WITH THE MACHINE The choice of the method to use to make a cut with the circular saw depends on the dimensions of The wood to be machin...

Page 27: ...ntact of the tips against metallic objects When necessary sharpen the saw blade Often clean the steel body and the tips with proper liquid products Let the saw blade in the bath then clean it with bru...

Page 28: ...pen the blade cover D Unscrew the nut C to take out the blade for replacement WARNING Only correctly sharpened saw blades manufactured in accordance with the requirements of EN 847 1 2005 shall be use...

Page 29: ...Change blade to correct type 5 Clean table Blade does not come up to speed 1 Extension cord too light or to long 2 Low shop voltage 3 Motor not wired for correct voltage 1 Replace with adequate size c...

Page 30: ...7D1Z wahser 6 4 12 M6GB6170889D1Z lock nut M6 6 13 M5GB889D1Z lock nut M5 2 14 M6X16GB70D2Z screw M6 4 15 M5X70GB70D1B screw M5 2 16 JXPS1602010002C rear door plate assy 1 17 M6X20GB70D1Z screw M6 2 1...

Page 31: ...ing washer 15 9 M4X12GB70D1Z screw M4 2 10 QKS7 01 micro switch 1 11 M4X30GB819D1Z screw M4 2 12 JL46090009 thick washer 8 13 M10X50GB5783Z hexagon bolt M10 8 14 PIN8X30GB118Z taper pin 4 15 JXPS16020...

Page 32: ...1 2 JXPS1602021002A blade cover 1 3 GRPS1401021002 loctaing pin 2 4 JXPS1602021001B main shaft 1 5 JXPS1602021010A bearing end cove 1 6 BRG6206 2RSLGB276SKF bearing 1 7 JXPS1605021013 bearing seat 1...

Page 33: ...spring washer 5 3 WSH10GB96D1Z big washer 4 4 YSH115552A motor 5 5kW 1 YSH115702 motor 7 5kW 1 5 M12X60GB77B screw M12 3 6 M12GB889D1Z lock nut 3 7 WSH12GB96D1Z big washer 3 8 JXPS1602053008A adjust...

Page 34: ...on QTY 1 M8X80GB70D1B Screw 2 2 WSH8GB93Z Washer 4 3 M10X40GB5781Z Hex head bolt 1 4 WSH10GB96D1Z Washer 2 5 WSH8GB97D1Z Washer 2 6 M8X30GB70D1Z Screw 2 7 M16GB889ZF Hexagon lock nut 1 8 WSH16GB97D1Z...

Page 35: ...lade clip 1 3 JXPS1604022001 scoring main shaft 1 4 M6X30GB70D1Z screw M6 2 5 M6X16GB70D1Z screw M6 1 6 JXPS1604020008 lock nut 1 7 CLP20GB894D1B spring circlip 1 8 0000306088F washer 1 9 JXPS16020220...

Page 36: ...tor seat 1 4 M8X40GB77B screw M8 1 5 WSH8GB5287Z big washer 1 6 M8GB889D1Z lock nut 1 7 YSH715082 motor 1 8 M5X16GB70D1Z screw M5 1 9 WSH5GB93Z spring washer 1 10 WSH5GB5287Z big washer 1 11 JXPS16020...

Page 37: ...nut M10 4 2 JXPS1205027002 scoring adjust seat 1 3 WSH10GB97D1Z flat washer 10 1 4 JXPS1201027001A sleeve 1 5 JXPS1201027100 lock handle assy 1 6 JXTS1201028004 lock wheel 1 7 M8X25GB70D1Z screw M8X2...

Page 38: ...QTY 1 M6X30GB70D1Z Hex socket head screw 4 2 90YS120GV22 90GKF25RC Motor 1 3 M6X40GB70D3Z Hex sunk screw 4 4 0000301849F Round nut M20X1 1 5 0346631500L Aluminium cap 2 6 BRG2035AXKASGB4605 Bearing 2...

Page 39: ...02027004 Shaft seat 1 6 WSH10GB96D1Z Big washer 3 7 SCPS1601026009 Sink hole spacer 3 8 M10X40GB70D3Z M10 hex sunk screw 3 9 M5X8GB80B M5 hex socket set screw 1 10 JXPS1201026100A Hand wheel 1 11 JXPS...

Page 40: ...G51103GB301 bearing 1 4 JXPS1205026013 motor base plate 1 5 WSH8GB97D1Z flat washer 8 3 6 WSH8GB93Z spring washer 8 3 7 M8X30GB70D1Z screw M8X30 3 8 90YS120GV22 90GKF15RC retardation motor 1 9 WSH6GB9...

Page 41: ...SH8GB97D1Z Flat washer 3 6 JXPS1605026013 Lifting fixed plate 1 7 JXPS1602026015 Protective cover assembly 1 8 WSH6GB97D1Z Flat washer 6 9 WSH6GB93Z Spring washer 7 10 M6X16GB70D2Z Hex socket head cap...

Page 42: ...scription QTY 1 M8X20GB77Z screw M8 4 2 JXPS1602029004B riving knife seat 1 3 JXPS1602029001B riving knife adjusting plate 1 4 JXPS1201028005A riving knife lock block 1 5 M8X45GB70D1Z screw M8 1 6 WSH...

Page 43: ...er 4 11 M16GB6170Z nut M16 12 12 JXPS1602000001 screw 4 13 M10GB6170Z nut M10 13 14 WSH10GB97D1Z flat washer 6 15 M10X25GB5783B screw M10 6 16 JXPS1602032000 right extension table 1 17 M10X20GB77Z scr...

Page 44: ...JXPS1201061004A Adjust shaft 1 8 M5X12GB70D2Z Screw 2 9 JXPS1602061015 Lock plate assy 1 10 JXPS1602061013 Lock shaft 1 11 CLP17GB894D1B Spring washer 1 12 JXPS1204061005 Spacer 2 13 M6X12GB70D2Z Scr...

Page 45: ...tal display cover 1 15 MG09L Digital display 1 16 WSH4GB97D1Z Flat washer 4 17 M4X10GB70D2B Hex socket button head screw 4 18 WSH6GB93Z Spring washer 4 19 JXPS1602061002E Locking sleeve 1 20 CLP20GB89...

Page 46: ...sleeve 1 9 JXSM0401042104 Hand rod 1 10 JXSM0401042102 Cam wheel 1 11 M8GB6170Z M8 nut 1 12 JXSM0401083002 001S M8X20 round handle 2 13 JXSM0401042003 Connect rod 1 14 JXSM0401042001 Clamp 1 15 JXPS16...

Page 47: ...AGB12613 1 No Part No Description QTY 1 JXPS1604051002 roller 1 2 JXPS1201051014 end cap 4 3 M10GB6172D1Z thin nut M10 2 4 M10X45GB70D1Z screw M10 2 5 M6X12GB70D2Z screw M6 8 6 JXPS1201051006 tool hol...

Page 48: ...2 Slide bracket assy 1 23 Tool holder 2 24 Tool holder tube 2 25 Screw 8 26 tube 1 27 roller M5X12GB70D3B JXPS1201051014 M10X45GB70Z M10GB6172Z GRPS1401051003 JXPS1201051011A M8GB6177D1Z JL84100003 JX...

Page 49: ...ve 1 11 1 WSH10GB96Z Big washer 1 12 1 JXTS1201131001 M8 handle 1 13 1 WSH8GB96Z Big washer 2 14 1 JXPS1604053005 Sliding block 1 Sliding Table plate Assembly No Part No Description QTY 1 M4X6 hex pan...

Page 50: ...Screw M3X10GB818Z 10 Sensor guard JXPS1604053006 11 Hexagon socket screw M4X10GB70D2B 12 Hexagon socket screw M4X12GB70D1Z 13 Spring washer WSH4GB93Z 14 Washer WSH4GB97D1Z 15 Adjust plate JXPS16040530...

Page 51: ...aft 5 19 bearing idler wheel 3 20 shaft tube 5 21 washer 5 22 screw M6 5 23 screw M6 1 24 end cap 2 25 flexible rod 1 26 support rod 1 27 M6X20GB70D2Z JXPS1602052005 M5X12GB818Z SCPS1601052015 JXPS120...

Page 52: ...1602083002B connecting rod 1 9 JXPS1602083001B long connecting plate 1 10 JXPS1201083001 screw 2 11 JXPS1201083002 spacer 4 12 M8GB889D1Z lock nut 2 13 M6X16GB70D2Z screw M6 9 14 JXPS1201083200 fixed...

Page 53: ...sher 3 3 M6X12GB70D2Z screw M6 3 4 JXPS1201083005 nut cap 3 5 M12GB889D1Z lock nut 3 6 WSH10GB96D1B big washer 1 7 JXPS1602081100B whirling arm assy 1 8 JL50000018 connecting pipe clamp 2 9 M8X16GB70D...

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