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ZK1800 

SWING GATE OPERATOR USER’S MANUAL 

15 

 

 

 

 

 

 

 

Fig.17 

 

Fig.18 

Mechanical stop 

Move the gate to fully open and closed position, slacken the screws on the mechanical stop, move 

the mechanical stop to proper position until the stop is 10-20mm from the lead screw socket, tighten 

the screws. See Fig.19

 

10-20mm

10-20mm

Mechanical Stop

Lead screw socket

 

Fig.19 

 

9. Electrical / Control Box Mounting                                                                                                           

Install the cable 

 

In order to protect the wires, between the gate operator and the control box, armored cable, 

galvanized cable or PVC conduit must be set into the concrete when it is poured. To prevent 

rainwater from entering into the cable, arrange the cable as shown in Fig.20-A. 

 

Wires  within  the  cable  shall  be  located  or  protected  so  that  no  damage  can  result  from 

contact with any rough or sharp part. 

 

The  diameter  of  the  cable  must  be  more  than  20mm,  motor  wire  should  be  0.75mm

2

,  the 

earth wire should be 1mm

2

, and limit switch wire should be 0.5 mm

2

 

Use another cable for safety devices (such as electric lock, infrared photocell, flashing light, 

external button switch etc.), the wire size should be more than 0.5 mm

2

1

2
3

1

2

3

Limit switch cover

Front cover

Screw and cap

Limit switch

Screw

Move the limit switch

Close limit switch

Open limit switch

Summary of Contents for ZK1800

Page 1: ...CHNICIANS SHOULD ATTEMPT INSTALLATION OR SERVICE TO THIS UNIT OTHERWISE SERIOUS PERSONAL INJURY DEATH OR PROPERTY DAMAGE MAY OCCUR PLEASE KEEP THESE INSTRUCTIONS FOR FURTHER REFERENCE Total Door Autom...

Page 2: ...tional Features 3 3 Specifications 4 4 Necessary Tools 4 5 Site Preparation 4 6 Packing List 5 7 Mechanical Installation 6 8 Mechanical Adjustment 14 9 Electrical Control Box Mounting 15 10 Electrical...

Page 3: ...control away from children The automatic gate operator must be grounded Be careful when in close proximity to moving parts where hands or fingers could be pinched Do not allow control devices to be pl...

Page 4: ...d the operator must operate on a reinforced point on the gate and that its dimensions and weights conform to those listed in the specifications of this document The gate should be mounted to the fence...

Page 5: ...0 Swing Gate Operator Item Diagram Quantity Remark For one gate leaf For two gate leafs Operator 1 2 Post bracket 1 2 Gate bracket 1 2 Control box 2 remotes 1 1 Stop block 1 2 Optional Electric Lock 1...

Page 6: ...will be a push to open or a pull to open installation In either configuration the gate is mounted on one face of the mounting post and the operator is mounted on the face 90 degrees from it Below are...

Page 7: ...R 65 S 635 635 Post bracket S Gate bracket Base plate close position Stop block open position 5 10mm 0 E Fig 2 Push to open mounting geometry Main structure and dimension see Fig 3 and Fig 4 Operator...

Page 8: ...g Add a cross bar on the gate if necessary Note If the operator is mounted at a height above the specified range and the gate is not sturdy enough then it may result in bending or damage to the gate a...

Page 9: ...sary in order to obtain the correct mounting geometry Fix the post bracket on the cement pillar with screws and spacers or welding for metal pillar Make sure that the bracket is plumb and lever See Fi...

Page 10: ...e gate bracket make sure E 85mm Mark a vertical line around 635mm from the center of hinge Fig 9 If the gate brackets shipped do not fit your gate because of the dimensions of your gate you may have t...

Page 11: ...screw socket should not reach the mechanical stop If this is not the case review bracket positioning and that its dimensions conform to those listed in the specifications of this document After you ha...

Page 12: ...electric lock is provided for installation for gate lengths greater than 1 5 meters To install the base plate of the lock place the base plate between the two gates determine the location mark and dr...

Page 13: ...d on the gate section with the lock so that when it closes it will trap the gate section without the lock between itself and the base plate thus locking both gate sections Top plate With the gate in t...

Page 14: ...he close limit switch by a screwdriver Move the close limit switch into the required position and tighten the limit switch lock screw see Fig 18 Manually open the gate to fully open position Slacken a...

Page 15: ...conduit must be set into the concrete when it is poured To prevent rainwater from entering into the cable arrange the cable as shown in Fig 20 A Wires within the cable shall be located or protected so...

Page 16: ...we regard the gate with the electrical lock as the primary gate the other gate as the secondary gate 223 138 Fig 21 Control box mounting size 10 Electrical Main Terminal Wiring Note following is wiri...

Page 17: ...e Green Control board E U1 V1 W1 CL1 COM OP1 Secondary operator E U V W CL COM OP Colour Yellow Green Blue white Brown red Black Red White Green Control board E U2 V2 W2 CL2 COM OP2 1 2 3 2 3 Main uni...

Page 18: ...00 SWING GATE OPERATOR USER S MANUAL 18 Fig 24 Control board diagram Ground E N L U1 V1W1U2 V2W2 LAMP LOCKOP1 Com CL1OP2 Com CL2 Com IR 12V O S C Com K T G 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 16...

Page 19: ...External button switch keypad interface Connect external button switch keypad 11 Infrared photocell Normally open 12V 12 Limit switch Normally open 13 Electric lock DC12V 14 Flashing light AC240V 15...

Page 20: ...to U1 V1 W1 connect limit switch to OP1 COM CL1 it is important to short the OP2 and COM CL2 and COM terminal with the jumper wires See Fig 27 Fig 27 COM OP1 LOCK X5 CL1 OP2 COM CL2 Electric lock ope...

Page 21: ...X6 Connection of infrared photocells 12V Signal Photocell receiver Photocell transmitter 12V COM COM Fig 28 Install the external button switch Normally open The ZK1800 is equipped with an interface fo...

Page 22: ...ctory setting be replaced with a personal code Auto stop function Slowly rotating the sensitivity sensor FORCE ADJ see Fig 24 No 1 and No 2 with a screwdriver 1 sensor can be used to adjust primary op...

Page 23: ...e stopping verify that the stop is firmly in place and the sensitivity adjustment knob for that gate on the control board is adjusted correctly Adjust counter clockwise to reduce binding Open the gate...

Page 24: ...Remove obstructions Gate running direction is not correct or gates run in different direction Wiring is incorrect Change the wires V1 and W1 or V2 and W2 If the wiring between two gates is wrong and...

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