Toss RESISTRON ROPEX RES-409, Operating Instructions Manual

Page: 2 / 56

Page 2 RES-409
Contents
1 Safety and warning notes . . . . . . . . . . . . . . 3
1.1 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Heatsealing band . . . . . . . . . . . . . . . . 3
1.3 Impulse transformer . . . . . . . . . . . . . . 3
1.4 Current transformer PEX-W2/-W3 . . . . 3
1.5 Line filter . . . . . . . . . . . . . . . . . . . . . . . 4
1.6 Warranty provisions . . . . . . . . . . . . . . . 4
1.7 Standards / CE marking . . . . . . . . . . . 4
2 Application . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Principle of operation . . . . . . . . . . . . . . . . . 5
4 Description of the controller . . . . . . . . . . . 6
5 Accessories and modifications . . . . . . . . . 6
5.1 Accessories . . . . . . . . . . . . . . . . . . . . . 6
5.2 Modifications (MODs) . . . . . . . . . . . . . 7
6 Technical data . . . . . . . . . . . . . . . . . . . . . . . 8
7 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 11
8 Montage und Installation . . . . . . . . . . . . . 11
8.1 Installation procedure . . . . . . . . . . . . 11
8.2 Installation steps . . . . . . . . . . . . . . . . 12
8.3 Power supply . . . . . . . . . . . . . . . . . . . 13
8.4 Line filter . . . . . . . . . . . . . . . . . . . . . . 14
8.5 Current transformer PEX-W3 . . . . . . 14
8.6 Wiring diagram (standard) . . . . . . . . . 15
8.7 Wiring diagram with booster
connection (MOD 26) . . . . . . . . . . . . 16
9 Startup and operation . . . . . . . . . . . . . . . . 17
9.1 View of the controller . . . . . . . . . . . . . 17
9.2 Controller configuration . . . . . . . . . . . 18
9.3 Heatsealing band . . . . . . . . . . . . . . . 23
9.4 Startup procedure . . . . . . . . . . . . . . . 23
10 Controller functions . . . . . . . . . . . . . . . . . 25
10.1 Indicators and controls . . . . . . . . . . . 25
10.2 CAN protocol . . . . . . . . . . . . . . . . . . . 26
10.3 Receiving CAN messages . . . . . . . . . 27
10.4 Sending CAN messages . . . . . . . . . . 33
10.5 Temperature meter (actual value output)
38
10.6 Hold mode . . . . . . . . . . . . . . . . . . . . . 39
10.7 Measuring impulse length
(as of February 2007) . . . . . . . . . . . . 40
10.8 Automatic phase compensation (AUTO-
COMP, as of February 2007) . . . . . . 40
10.9 Temperature monitoring /
"temperature OK" bit
(as of February 2007) . . . . . . . . . . . . 41
10.10 Temperature diagnosis
(as of February 2007) . . . . . . . . . . . . 42
10.11 Heatup timeout
(as of February 2007) . . . . . . . . . . . . 42
10.12 Diagnostic interface / visualization soft-
ware (as of February 2007) . . . . . . . . 43
10.13 Booster connection . . . . . . . . . . . . . . 43
10.14 Undervoltage detection
(as of February 2007) . . . . . . . . . . . . 44
10.15 System monitoring / fault output . . . . 44
10.16 Error messages . . . . . . . . . . . . . . . . . 45
10.17 Fault areas and causes . . . . . . . . . . . 50
11 Factory settings . . . . . . . . . . . . . . . . . . . . . 51
12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 52
13 How to order . . . . . . . . . . . . . . . . . . . . . . . . 53
14 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55