Toss PIREG 545 Operator'S Manual Download Page 1

Page: 1 / 54

PIREG 545 cUL Operators Guide 2021

PIREG

-545

Operator’s Guide

539 South Main Street

Phone

: (610) 759-8883

E-Mail: [email protected]

Nazareth, PA 18064

Fax: (610) 759-1766

Web: www.tossheatseal.com

Summary of Contents for PIREG 545

Page 1: ...PIREG 545 cUL Operators Guide 2021 1 PIREG 545 Operator s Guide 539 South Main Street Phone 610 759 8883 E Mail info tossheatseal com Nazareth PA 18064 Fax 610 759 1766 Web www tossheatseal com...

Page 2: ...5 12 3 5 EXTERNAL SOLID STATE RELAY BOOSTER 13 3 6 CONTROL INPUTS 13 3 7 CONNECTING TO THE MAINS VOLTAGE 13 3 8 THE TOSS ALLOY 20 SUITABLE HEAT SEAL BAND MATERIALS 13 3 9 BURNING IN THE GENUINE TOSS A...

Page 3: ...6 Security Protection 27 5 11 7 Temperature unit 28 6 MENU STRUCTURE 28 6 1 START 28 6 2 HOME SCREEN 28 6 2 1 Home Screen with time control ON 28 6 2 2 Home Screen with time control OFF 29 6 2 3 Alarm...

Page 4: ...Menu 310 Heating Ramp Up 41 Advance Config Menu 311 Transformer Type Selection 41 Advance Config Menu 312 Menu Return to Home Screen 41 Advance Config Menu 313 Locking Function ON OFF 41 Advance Conf...

Page 5: ...8 1 SCREEN SYMBOLS 50 8 2 CONTROLLER 50 8 1 1 Standards CE marking 53 8 3 CURRENT TRANSFORMER 53 8 4 SEALING TRANSFORMER 53 8 5 EXTERNAL THERMOMETER DTM3000 53 8 6 ORDERING CODES 54 8 7 SPARE PARTS 5...

Page 6: ...tion of the equipment The equipment can be operated without impairing the operational reliability if the conditions stated in the technical specifications are observed The equipment may only be instal...

Page 7: ...ambient temperature 1 7 Current Transformer The current transformer is an essential part of the control system Only the Toss CT 50 current transformers may be used The current transformer may only be...

Page 8: ...agnetic compatibility Directive EN 61000 6 2 2016 05 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environ ments EN 61000 6 3 2011 09 Electromagnetic compatibili...

Page 9: ...d directly from the heat seal band and are made available to the controller at rate of 50 times per second when operated at 50Hz or at a rate of 60 times a second when operated at 60Hz The PIREG 545 t...

Page 10: ...PIREG 545 cUL Operators Guide 2021 10 2 1 Installation Overview 2 2 PIREG 545 rear electrical pin out...

Page 11: ...PIREG 545 cUL Operators Guide 2021 11 2 3 Wiring diagram for the PIREG 545 2 4 Wiring diagram for the PIREG 545 WITH external solid state relay Booster...

Page 12: ...issible range an Error signal will be displayed on the screen If the secondary current falls below 20A the secondary voltage wire must be looped through the CT 50 current transformer a second time or...

Page 13: ...validated temperature is required Adjusting the vari able ppm allows the operator to calibrate the bands temperature to an independent NIST calibrated tem perature measuring device During initial hea...

Page 14: ...guration menus Advanced Configuration menus From the Home Screen simultaneously hold the Menu Scroll button and button for longer than 2s to change to the Advanced Configuration menus Then press the M...

Page 15: ...four selectable temperature coefficients Alloy A20C Alloy A20K Alloy L and Norex A Variable temperature coefficient exists allowing for the precise calibration of a specific heat sealing system 5 1 2...

Page 16: ...ture has ex ceeded 95 of the desired temperature The chosen relay is released when the heat seal band s actual temperature is reported back to the PIREG 545 from V1 00 1 07 1 29 1 23 5 3 Off state In...

Page 17: ...et temperature 5 6 Monitoring 5 6 1 Temperature diagnostic Temperature diagnostic is a temperature monitoring feature enabled and set in the PIREG 545 During the sealing process the actual temperature...

Page 18: ...and voltage signal Ur too high 107 Temperature step down 2 66 Loose Contact 4 5 or 6 108 Temperature step up 111 Calibration Error Current signal Ir too low 6 66 10 8 Calibration Error Current signal...

Page 19: ...Communication control TM6 thermometer 222 Communication control internal connection 1 Communication control internal connection 2 302 Temperature too low 6 33 10 Run Autocal or Loose Contact 4 5 or 6...

Page 20: ...3 Ur signal missing Ur measuring wire loose or disconnected 4 Resistance shift partial short circuit Heat Seal band intermittently in contact with conductive parts clamp opposite heat sealing bar etc...

Page 21: ...t start delay sealing time and cooling time will be started automatically after the Start signal is applied If the 8 point temperature coefficient correction is selected during auto calibration the co...

Page 22: ...Fault states the PIREG 545 switches to the auto calibration state Here the PIRGEG 545 ambient temperature reading is adapted to the combination of the heat seal band and sealing transformer During th...

Page 23: ...onds to 500 C if the selected temperature range is 500 C With Potentiometer The temperature set value is set by a potentiometer In the case of the po tentiometer the cutter is linked to the set value...

Page 24: ...osed normal or open inverse when the relay is actuated The factory setting of this relay contact is closed normal when a fault occurs 5 9 3 Booster output The booster output 1 2 is used to control an...

Page 25: ...ting phase Relays Output activated during cooling phase Relays Output are activated at the start of a sealing cycle or during the sealing time for the selected duration The selected duration of the im...

Page 26: ...ling set temp achieved Seal Time Cooling Phase Start Signal Set Point Temperature ON generates cool phase impulse OFF ON switches with start signal OFF ON switches at set temp achieved OFF ON active w...

Page 27: ...the sealing time will be displayed You can select whether the measured actual value is only displayed for 2 seconds or until the following sealing process or sealing cycle is started 5 11 4 Batch and...

Page 28: ...internally with the C system This means that when temperatures are set in the F system display increments of 2 F may occur due to calculation rounding 6 Menu structure Shortcuts S Settings Password p...

Page 29: ...an 2s to advance to the Configuration menus start with the menu 201 Button 2s If the advanced PIREG features is acti vated in Configuration menu 227 hold the button and for longer than 2s to advance t...

Page 30: ...ng temperature Set value visible on Home Screen Press the buttons to alter set ting and accept by pressing the Enter button Note Sealing temperature is limited to the selected temperature range progra...

Page 31: ...programmed in Config uration menu 206 and the minimum value is 20 C Relative percentage of Sealing temp Range 20 100 Time Range 0 99 9s Press the Menu Scroll to advance to Settings menu 106 Settings...

Page 32: ...orrection set to 8 Point Along with reset command in Adv Config 301 302b advances to Settings menu 110 Settings Menu 109 Single Point Calibration SETTINGS 109 Sing pt calibration Set 888 C Act 888 C S...

Page 33: ...de of the step number the symbol is shown during heat up and the symbol is shown when the temperature has been corrected Throughout the process of 8 Point temperature coefficient correc tion while the...

Page 34: ...e ceived from the TOSS factory Save customer settings Allows machine builder to save all con figuration settings custom to the specific OEM equipment Recall customer settings Restores saved OEM equipm...

Page 35: ...9999ppm Press the Menu Scroll to advance to Configuration menu 204d For each variable Tc setting the PIREG 545 controller determines the maximum temperature for steady S and dynamic D resistance devel...

Page 36: ...deactivating with OFF Press Menu Scroll to change to Configuration menu with time control turned Off advance to Configuration menu 212 time control turned On advance to Configuration menu 210 Configu...

Page 37: ...214 Seal Cycles Resettable CONFIGURATION 214 Cycles 8888888 Reset with ENTER Display of executed sealing cycles Button Press the button to set the cycles counter to zero Configuration Menu 215 Alarm R...

Page 38: ...for setting of possible preheating time during which actual measured temperature value must be within tempera ture OK zone Configuration Menu 222 Output 1 Function CONFIGURATION 222 Output 1 OFF Selec...

Page 39: ...change to advance config menu 302 wit Tc correction 8 pt change to advance config menu 302a Line 1 Name and Number of menu Line 2 Selection for deactivating and activating the temperature co efficien...

Page 40: ...me 15s 15s 30s Selection for calibration compare time Advance Config Menu 307 K2 Relay Function ADVANCE CONFIG 307 Relay K2 OFF Selection function of Relay K2 For complete list of options refer to Sec...

Page 41: ...ection for transformer type Advance Config Menu 312 Menu Return to Home Screen ADVANCE CONFIG 312 Menu return OFF OFF 20s Selection for deactivating and activating of automatic menu reset af ter 20s A...

Page 42: ...as always with the button 1 Reset With a signal at the input the PIREG 545 executes a re set 2 Measurement pause With a high signal at the Reset input 26 in the Off state the PIREG 545 stops the resis...

Page 43: ...easure ment making it possible to interrupt the heat seal band circuit without generating an alarm If the measurement pause is activated the symbol is shown on the right side of the cooling line on th...

Page 44: ...rd 0000 and establish a new password The four zeros 0000 will be displayed as the password in all screens until a new password has been created Once a new password has been created four stars will rep...

Page 45: ...okes below en ter and accept the password 1 Press the or button to enter the first digit press the Menu scroll button 2 Press the or button to enter the second digit press the Menu scroll button 3 Pre...

Page 46: ...nction SECURITY PROTEC 406 Enter new settings password PASSWORD 0000 In Security Protection menu 406 the new password is to be entered The new password is set per digit To enter the new password begin...

Page 47: ...w password has been entered then will be displayed The password is set per digit To enter the password begin by pressing either the or button Four zeros 0000 will appear flashing with the first digit...

Page 48: ...Level 2 password LOCK LOCK UNLOCK CHANGE Security Protection menu 412 is the home screen for the Level 2 pass word protection Press the buttons to select the desired command and accept by pressing the...

Page 49: ...to change the Level 2 password from an existing password to a new password In Security Protection menu 415 the current password is entered The start value from the factory is 0000 This 0000 will be di...

Page 50: ...120 240 V Remarks to voltage value above Outer conductor neutral conductor Outer conductor outer con ductor Standard 220 15 240 V 10 Voltage fluctuation 187 264 VAC Allowable mains supply sys Three ph...

Page 51: ...ature coeffi 3 Tk1 48 3x10 4 1 K TK2 6 12x10 6 1 K Tk3 2 80x10 9 1 K NOREX Temperature coeffi 4 Tk1 8 62x10 4 1 K Tk2 0 Tk3 0 Alloy A20K Temperature coefficient variable setting Tk1 4 00 99 99x10 4 1...

Page 52: ...ad 2000 VA 192 W Max switching voltage 150 VDC 250 VAC Max switching current 10 A Nominal load ohmic load 8 A 250 VAC 8A 24 VDC Lifetime electrical 100x103 with ohmic load mechanical 20x106 Alarm outp...

Page 53: ...d resistor 5 Transformation ratio 1 1000 Connections Plug in screw terminals Clamping range 0 2 2 5 mm AWG 24 12 tightening torque 0 6 0 6 Nm Material polyamide not reinforced flammability class UL94...

Page 54: ...ication instructions are available for the PIREG 545 controller which simplify operation of the PIREG 545 Temperature coefficient correction Operation of the temperature coefficient correction which i...

Search results

Summary of Contents for PIREG 545

Reviews:

Related manuals for PIREG 545

Brands by name

Popular brands

Toss PIREG 545, Operator'S Manual

Search results

Summary of Contents for PIREG 545

Reviews:

Related manuals for PIREG 545

Brands by name

Popular brands