Toshiba MMW-AP0271LQ-E Installation Manual Download

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HWM : Hot Water Module

Sample 2.

HWM : Hot Water Module

Sample 3.

HWM

Isolating

valve

Air vent valve

Isolating

valve

Strainer

(30 to 40

meshes)

Isolating

valve

Pump

Procured locally

Auxiliary heat

source

Booster

Heater

Direct Buffer Tank

for Space Heating

Line

Heater

Crucial

heat

source

Isolating

valve

For heating applications

(Fan coils, radiators, under

floor)

* Locally procure and install protective devices such as the heater and pump.

Within 5 m

HWM

Isolating

valve

Air vent valve

Isolating

valve

Strainer

(30 to 40

meshes)

Isolating

valve

Pump

Procured locally

Auxiliary

heat source

Line

Heater

Crucial

heat

source

Isolating

valve

Cold water feed

Heater

Sanitary hot water use

* Locally procure and install protective devices such as the heater and pump.

Indirect Sanitary

Hot Water Tank

Within 5 m

19-EN

20-EN

Summary of Contents for MMW-AP0271LQ-E

Page 1: ...or Unit Model name Hot Water Module MMW AP0271LQ E MMW AP0561LQ E Remote controller RBC AMT32E RBC AMS41E TCB CC163TLE2 TCB SC642TLE2 TCB EXS21TLE HOT WATER MODULE MULTI TYPE Installation Manual For commercial use ...

Page 2: ...0 Applicable controls 23 11 Test run 24 12 Maintenance 25 13 Troubleshooting 25 14 Specifications 30 Please read this Installation Manual carefully before installing the hot water module This Manual describes the installation method of the hot water module For installation of the outdoor unit follow the Installation Manual attached to the outdoor unit ADOPTION OF NEW REFRIGERANT This Hot Water Mod...

Page 3: ...conditioners including the hot water modules made by Toshiba Carrier Corporation He or she has been trained to install repair maintain relocate and remove the air conditioners including the hot water modules made by Toshiba Carrier Corporation or alternatively he or she has been instructed in such operations by an individual or individuals who have been trained and is thus thoroughly acquainted wi...

Page 4: ...e unit You may injure yourself if you do so If the plate heat exchanger must be touched for some reason first put on protective gloves and safety work clothing and then proceed Do not climb onto or place objects on top of the outdoor unit You may fall or the objects may fall off of the outdoor unit and result in injury When work is performed at heights use a ladder which complies with the ISO 1412...

Page 5: ...refrigerant will be mixed in the refrigerating cycle Failure to purge the air completely may cause the hot water module to malfunction Nitrogen gas must be used for the airtight test The charge hose must be connected in such a way that it is not slack Water piping Do not install water pipes in the location which is not exposed to low ambient temperature which could result in water circuit freezing...

Page 6: ...ied service person 1 to have the repairs done Do not set the circuit breaker to the ON position until the repairs are completed Relocation Only a qualified installer 1 or qualified service person 1 is allowed to relocate the hot water module It is dangerous for the hot water module to be relocated by an unqualified individual since a fire electric shocks injury water leakage noise and or vibration...

Page 7: ...tion Manual please refer to the enclosed CD R Owner s Manual 1 Hand over to customers For other languages that do not appear in the Owner s Manual please refer to the enclosed CD R CD ROM 1 Installation Manual Owner s Manual Heat insulator 1 For heat insulation of Gas pipe connecting section 1 For heat insulation of Liquid pipe connecting section 11 EN 12 EN ...

Page 8: ...t to HP of the outdoor unit Equivalent to HP of the outdoor unit When the height difference between the indoor units including hot water module is over 15 m Up to 105 including hot water module of the capacity code No Item SMMS i with Hot Water Module connection SMMS i without Hot Water Module connection 1 System capacity 48 HP 48 HP 2 No of outdoor units connected 4 4 3 Indoor connection capacity...

Page 9: ...s H3 Height difference between outdoor units H4 Height difference between HWMs H5 Height difference between standard indoor units and HWMs H1 Outdoor units installed higher than indoor units H2 H5 3 m 70 m Standard indoor unit HWM HWM Header unit H3 5 m H2 10 m 1 H5 10 m 1 H4 3 m Standard indoor unit H1 Outdoor units installed lower than indoor units H2 H5 3 m 30 m H2 H5 3 m 40 m Standard indoor u...

Page 10: ...Module Sample 1 HWM M Isolating valve Diverting 3 Way valve Air vent valve Isolating valve Strainer 30 to 40 meshes Isolating valve Pump Procured locally Auxiliary heat source Booster Heater Direct Buffer Tank for Space Heating Heater Auxiliary heat source Locally procure and install protective devices such as the heater and pump Line Heater Crucial heat source Isolating valve Cold water feed Sani...

Page 11: ...or heating applications Fan coils radiators under floor Locally procure and install protective devices such as the heater and pump Within 5 m HWM Isolating valve Air vent valve Isolating valve Strainer 30 to 40 meshes Isolating valve Pump Procured locally Auxiliary heat source Line Heater Crucial heat source Isolating valve Cold water feed Heater Sanitary hot water use Locally procure and install ...

Page 12: ...e in the hot water module or noise may adversely affect the equipment s operation Locations where there is anything under the unit installed that would be compromised by wetness If the drain has become blocked or when the humidity is over 85 condensation from the hot water module will drip possibly causing damage to anything underneath In the case of the wireless type of system rooms with the inve...

Page 13: ...s and human injury Do not put a heavy article on the hot water module or let a person get on it Even units are packaged Carry in the hot water module as it is packaged if possible If carrying in the hot water module unpacked by necessity use buffering cloth or other material to not damage the unit To move the hot water module hold the bottom face of the unit only Do not apply force to the other pa...

Page 14: ...imperfectly installed an accident by falling or dropping may be caused CAUTION Drain water is discharged from the hot water module Especially while operating Install the hot water module in a place with good drainage For installation be careful of the strength and level of the foundation so that abnormal sounds vibration or noise are not generated Be sure to install the hot water module in a place...

Page 15: ...e level gauge or vinyl hose to confirm whether the unit is fix horizontally Remove the part for transportation Be sure to remove the transportation part before operating the unit Front view 0 to 5 mm Set the drain pipe connecting port side within 5 mm lower than opposite side Side view 5 mm Set the front and air back sides are within 5 mm with each other Transportation part 27 EN 28 EN ...

Page 16: ...his may cause impaired performance or damage to the plate heat exchanger from freezing Install a suitable air vent procured locally on the water pipe After sending water through the pipe be sure to vent the excess air To avoid water leak wrap some sealing tape around the screw part Water pipes can get very hot depending on the preset temperature Wrap the water pipes with heat insulation procured l...

Page 17: ...rocurement process 027type Min Rated Max Water flow rate L min 19 5 22 9 26 3 Pressure loss kPa 28 5 40 5 53 5 056type Min Rated Max Water flow rate L min 38 9 45 8 52 6 Pressure loss kPa 35 2 44 2 58 2 20 25 30 35 40 45 50 55 60 19 20 21 22 23 24 25 26 27 Pressure loss kPa Flow rate L min 25 30 35 40 45 50 55 60 65 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Pressure loss kPa F...

Page 18: ... part Drain connection is made from steel Do not connect the joint pipe made from stainless steel Pipe material size and insulator The following materials for piping work and insulating process are procured locally Pipe material Hard vinyl chloride pipe VP25A Nominal outer diameter 32 mm Insulator Foamed polyethylene foam thickness 10 mm or more Support bracket As long as possible Appox 10 cm Down...

Page 19: ... Cut the pipe with a pipe cutter Remove burrs completely Remaining burrs may cause gas leakage 2 Insert a flare nut into the pipe and flare the pipe Use the flare nut provided with the unit or the one used for the R410A refrigerant The flaring dimensions for R410A are different from the ones used for the conventional R22 refrigerant A new flare tool manufactured for use with the R410A refrigerant ...

Page 20: ...te controller cord through upper side of the refrigerant pipe and drain pipe Do not leave the remote controller at a place exposed to the direct sunlight and near a stove Outer dia of connecting pipe mm Tightening torque N m 6 4 14 to 18 1 4 to 1 8 kgf m 9 5 33 to 42 3 3 to 4 2 kgf m 12 7 50 to 62 5 0 to 6 2 kgf m 15 9 63 to 77 6 3 to 7 7 kgf m Hot water module Union Heat insulation pipe Accessory...

Page 21: ...e Control wiring between indoor unit including hot water module and outdoor unit and Central controller wiring To prevent noise trouble use 2 core shield wire The length of the communication line means the total length of the inter unit wire length between indoor including hot water module and outdoor units added with the central control system wire length Communication line Remote controller wiri...

Page 22: ... outdoor units wire becomes automatically the header unit Do not turn off the circuit breaker of the hot water module when the circuit breaker of the system outdoor unit is set to the ON position It becomes a cause of a trouble Wiring example U1 U2 U1 U2 U3 U4 L1 L2 L3 N U5 U6 L N A B A B U1 U2 U3 U4 L1 L2 L3 N U5 U6 U1 U2 L N A B A B U1 U2 L N A B A B U1 U2 L N A B Outdoor Power supply 380 V 415 ...

Page 23: ...ed wire 1 5 mm Side C Earth Screw Cord clamp For power supply wire Power supply wire Remote controller wire Control wire Output signal function wire Remote controller wiring Strip off approx 9 mm the wire to be connected Wiring diagram Output signal function wiring Connect the following output signals from the hot water module NOTE Auxiliary relays locally procured must be connected to output sign...

Page 24: ...ipped from the factory all units are set to STANDARD factory default If necessary change the indoor unit including hot water module settings The settings are changed by operating the wired remote controller The settings cannot be changed using only a wireless remote controller simple remote controller or group control remote controller by itself so install a wired remote controller separately as w...

Page 25: ...r the hot water module Remote controller sensor has no function when remote controller is connected to the hot water module LED Hot Water Module P C board Flashing 11Test run Before test run Before turning on the power supply carry out the following procedure 1 By using 500 V megger check that resistance of 1 MΩ or more exists between the terminal block L to N and the earth grounding If resistance...

Page 26: ...es Fix or replace them when they are deformed or damaged Drain pan Hot water module Dust dirt clogging drain contamination Clean the drain pan and check the downward slope for smooth drainage Exterior Hot water module Outdoor Rust peeling of insulator Peeling lift of coat Apply repair coating Water pipes Hot water module Rust leakage Evidence of leakage Checking Strainer Hot water module Dust dirt...

Page 27: ...unit Detected at outdoor unit side I F E08 E08 Duplicated indoor unit addresses Duplicated indoor unit addresses Indoor unit I F E09 Duplicated master remote controllers Remote controller E10 Communication error between indoor unit MC Indoor unit E12 E12 01 Indoor Outdoor units communication 02 Outdoor Outdoor units communication Automatic address start error I F E15 E15 No indoor unit during auto...

Page 28: ...ror 02 TK2 sensor error 03 TK3 sensor error 04 TK4 sensor error 05 TK5 sensor error Oil level detective temp sensor error I F H14 H14 Comp 2 case thermo operation I F H15 H15 TD2 sensor miswiring I F H16 H16 01 TK1 oil circuit system error 02 TK2 oil circuit system error 03 TK3 oil circuit system error 04 TK4 oil circuit system error 05 TK5 oil circuit system error Oil level detective circuit erro...

Page 29: ...on 02 TD condition Gas leak detection I F P17 P17 Discharge temp TD2 error I F P18 P18 Discharge temp TD3 error I F P19 P19 Detected outdoor unit number 4 way valve inverse error I F P20 P20 High pressure protective operation I F P22 P22 0 IGBT circuit 1 Position detective circuit error 3 Motor lock error 4 Motor current detection C TH sensor error D TH sensor error E Inverter DC voltage error out...

Page 30: ...an 0F Comp 1 Comp 2 Comp 3 Fan Check code Check code name Judging device Central control device indication Outdoor unit 7 segment display Auxiliary code C05 Sending error in TCC LINK central control device TCC LINK C06 Receiving error in TCC LINK central control device TCC LINK C12 Batch alarm of general purpose equipment control interface General purpose equipment I F P30 Differs according to err...

Page 31: ... 30 14Specifications Under 70 dBA Model Sound power level dBA Weight kg Main unit Heating MMW AP0271LQ E 17 8 MMW AP0561LQ E 20 3 59 EN 60 EN ...

Page 32: ...ners including hot water module is 0 3 kg m3 NOTE 1 If there are 2 or more refrigerating systems in a single refrigerating device the amounts of refrigerant should be as charged in each independent device For the amount of charge in this example The possible amount of leaked refrigerant gas in rooms A B and C is 10 kg The possible amount of leaked refrigerant gas in rooms D E and F is 15 kg NOTE 2...

Page 33: ...enter the indoor address CODE NO Line 12 Indoor 13 Group 14 Central control 03 Line Indoor Group Line Indoor Group Line Indoor Group Line Indoor Group Central control address Central control address Central control address Central control address Various setup Various setup Various setup Various setup Have you changed lighting time of filter sign If not fill check mark in NO CHANGE and fill check ...

Page 34: ...EH99897399 ...

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