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Toro TITAN ZX6020, Operator'S Manual, Page: 1 / 60

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Toro TITAN ZX6020 Operator'S Manual Download Page 1

Form No. 3375-768 Rev A

TITAN ZX4820, ZX5420, and
ZX6020 Zero-Turn-Radius Riding
Mower

Model No. 74841—Serial No. 313000001 and Up

Model No. 74842—Serial No. 313000001 and Up

Model No. 74843—Serial No. 313000001 and Up

Model No. 74845—Serial No. 313000001 and Up

Register at www.Toro.com.
Original Instructions (EN)

*3375-768* A

Summary of Contents for TITAN ZX6020

Page 1: ...ro Turn Radius Riding Mower Model No 74841 Serial No 313000001 and Up Model No 74842 Serial No 313000001 and Up Model No 74843 Serial No 313000001 and Up Model No 74845 Serial No 313000001 and Up Regi...

Page 2: ...wer the gross horsepower of the engine was laboratory tested by the engine manufacturer in accordance with SAE J1995 and rated to J2723 Introduction Read this information carefully to learn how to ope...

Page 3: ...y Hand 28 Using the Side Discharge 28 Operating Tips 29 Maintenance 30 Recommended Maintenance Schedule s 30 Premaintenance Procedures 31 Raising the Seat 31 Lubrication 31 Greasing the Bearings 31 En...

Page 4: ...before changing directions Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove key before dismounting Disengage blades when not mowing Stop the eng...

Page 5: ...xtreme care when approaching blind corners end of a fence shrubs trees or other objects that may block your view of a child Towing A hitch kit is available for this machine and can be obtained by cont...

Page 6: ...ower Safety The following list contains safety information specific to Toro products or other safety information that you must know that may not be included in the ANSI standards Stop the engine move...

Page 7: ...degrees Use the slope chart to determine the degree of slope of hills before operating Do not operate this machine on a slope greater than 15 degrees Fold along the appropriate line to match the recom...

Page 8: ...th from a rollover accident keep the roll bar in the fully raised and locked position and wear the seat belt Lower the roll bar only when absolutely necessary do not wear the seat belt when the roll b...

Page 9: ...ion 2 Height of cut 3 Press the pedal to move the deck to the transport position 117 1158 1 Bypass lever position for operating the machine 2 Bypass lever position for pushing the machine 115 9632 1 P...

Page 10: ...ns before servicing or performing maintenance 2 Height of cut 117 5344 1 Lock 2 Read the Operator s Manual Battery Symbols Some or all of these symbols are on your battery 1 Explosion hazard 6 Keep by...

Page 11: ...he spark plug wire 6 Crushing dismemberment hazard of bystanders reversing do not carry passengers look behind and down when reversing 3 Cutting dismemberment hazard mower blade entanglement hazard be...

Page 12: ...119 8983 1 Fuel 2 Full 3 Half 4 Empty 119 8986 1 Fuel 2 Full 3 Half 4 Empty 119 8987 1 Fuel 2 Full 3 Half 4 Empty 12...

Page 13: ...in the center of the machine 2 Remove the black plastic cap from the negative battery post Remove the fasteners from the negative battery cable and use them to secure the negative battery cable to the...

Page 14: ...essure Checking the Side Discharge Chute Remove the packing restraint holding the side discharge chute up and lower the chute into place Checking the Engine Oil Level Before you start the engine and u...

Page 15: ...vers 7 Front caster wheel 10 Deflector 2 Operator seat 5 Parking brake 8 Anti scalp roller 3 Roll over protection system ROPS 6 Footrest 9 Foot pedal deck lift and height of cut G014766 1 2 3 4 Figure...

Page 16: ...ion can be used to verify the level of gasoline in the tank Figure 8 G020318 1 1 Figure 8 1 Fuel gauge window Motion Control Levers The motion control levers are speed sensitive controls of independen...

Page 17: ...s injury death or drowning A loss of traction is a loss of steering control To avoid loss of control and possibility of rollover Do not mow near drop offs or near water Do not mow slopes greater than...

Page 18: ...ical wires before driving under any objects and do not contact them Important Lower the roll bar only when absolutely necessary 1 To raise the roll bar remove the hair cotter pin and remove the lockin...

Page 19: ...e vapors A fire or explosion from gasoline can burn you and others and can damage property Always place gasoline containers on the ground away from your vehicle before filling Do not fill gasoline con...

Page 20: ...eakage or damage to the engine or emission system 1 Clean around the fuel tank cap and remove the cap Note You can use the fuel window below the operating position verify the presence of gasoline befo...

Page 21: ...e using the ignition switch Figure 17 2 Push down on the choke to disengage the choke after the engine has started Figure 17 G008959 1 2 Figure 17 1 On 2 Off Operating the Ignition Switch 1 Turn the i...

Page 22: ...t allow a 15 second cool down period between attempts Failure to follow these instructions can burn out the starter motor 7 After the engine starts push down on the Choke control If the engine stalls...

Page 23: ...l lock position The safety interlock system also is designed to stop the engine when the control levers are out of the neutral lock position with the parking brake on or if you rise from the seat when...

Page 24: ...arp turns Using the Motion Control Levers Figure 24 1 Motion control lever neutral lock position 3 Forward 2 Center unlocked position 4 Backward Driving Forward Note The engine will kill if the tracti...

Page 25: ...position The operator can use the height of cut lever with the foot pedal to lock the deck in a specific cutting height Using the Foot Pedal Deck Lift System Press the pedal down to raise the deck co...

Page 26: ...the mower deck to the transport position 114 mm 4 5 inch cutting height position Figure 28 2 Remove the pin from the height of cut bracket Figure 28 3 Push on the deck lift pedal with your foot and lo...

Page 27: ...to the control arm shaft Figure 31 2 Move the control lever to the next set of holes Secure the lever with the 2 bolts and 2 washers Figure 31 4 1 2 G014970 3 Figure 31 1 Control arm shaft 4 Washer 2...

Page 28: ...now able to be pushed by hand 1 2 3 4 G020309 Figure 32 To Operate the Machine Move the bypass to the position for operating the machine Figure 32 to engage the wheel motors Using the Side Discharge T...

Page 29: ...frequently If you cannot mow for an extended period first mow at a high cutting height then mow again two days later at a lower height setting Cutting Speed To improve cut quality use a slower ground...

Page 30: ...in dusty dirty conditions Check the spark plug s Replace the fuel filters more often under dusty dirty conditions Replace the emissions filter model 74625 only Every 200 hours Replace the paper elemen...

Page 31: ...Lift the seat forward The following components can be accessed by raising the seat Service decal Fuses Battery and cables Lubrication Greasing the Bearings Service Interval Every 25 hours Grease all l...

Page 32: ...ery few hours if operating conditions are extremely dusty or sandy Removing the Element 1 Park the machine on a level surface and disengage the blade control PTO 2 Move the motion control levers to th...

Page 33: ...20 30 40 F C STARTING TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE SAE 5W 20 Figure 36 Note Using multi grade oils 5W 20 10W 30 and 10W 40 will increase oil consumption Check oil level more fr...

Page 34: ...osite side to assure the oil drains completely 2 Disengage the PTO move the motion control levers to the neutral locked position and set the parking brake 3 Stop the engine remove the key and wait for...

Page 35: ...ing the spark plug s and a gapping tool feeler gauge to check and adjust the air gap Install a new spark plug s if necessary Type NGK BPR4ES or equivalent Air Gap 0 76 mm 0 030 inch Removing the Spark...

Page 36: ...others and can damage property Perform any fuel related maintenance when the engine is cold Do this outdoors in an open area Wipe up any gasoline that spills Never smoke when draining gasoline and sta...

Page 37: ...4 to secure it in place Servicing the Emissions Filter Service Interval Every 100 hours Yearly whichever comes first Model 74845 only Note CARB compliant model 74845 is equipped with a maintenance fre...

Page 38: ...lack battery cable before disconnecting the positive red cable Always reconnect the positive red battery cable before reconnecting the negative black cable 1 Disengage the blade control switch PTO mov...

Page 39: ...ttery disconnected electrical damage may occur Figure 48 1 Positive battery post 3 Red charger lead 2 Negative battery post 4 Black charger lead Servicing the Fuses The electrical system is protected...

Page 40: ...engine oil System Capacity approximately 4 495 liter 152 oz with a filter change Important Use oil specified or equivalent Other fluids could cause system damage Checking the Hydraulic Oil Level Serv...

Page 41: ...4 Remove three screws securing the filter guard and remove the guard Figure 52 Note It is important that no dirt or contamination enter hydraulic system 5 Carefully clean area around filters 6 Place a...

Page 42: ...ortant Failure to perform the Bleeding the Hydraulic System procedure after changing hydraulic filters and oil may result in irreparable damage to the transaxle drive system Bleeding the Hydraulic Sys...

Page 43: ...ades 1 Park the machine on a level surface and the parking brake 2 Disengage the blade control switch PTO 3 Turn the ignition key to Off and remove the key Inspecting the Blades Service Interval Befor...

Page 44: ...ce a bent or damaged blade with a new blade Never file or create sharp notches in the edges or surfaces of the blade A If the difference between A and B is greater than 3 mm 1 8 inch replace the blade...

Page 45: ...Figure 60 Note The spring disk cone must be installed toward the bolt head 3 Thread the bolt into the shaft clockwise and torque the bolt to 135 150 N m 100 110 ft lb Mower Deck Leveling Check to ensu...

Page 46: ...4 4 Measure from the tip of the front blade to the flat surface and the tip of the rear blade to the flat surface Figure 64 Note If the front blade tip is not 1 6 7 9 mm 1 16 5 16 inch lower than the...

Page 47: ...ide to side level and front to rear blade slope repeat the deck leveling procedure if necessary Inspecting the Belts Service Interval Every 50 hours Check the belts for squealing when the belt is rota...

Page 48: ...idler spring over the deck post and place tension on the idler pulley and mower belt Figure 69 3 Ensure that the belt is properly seated in all pulleys 4 Install the belt covers Figure 70 A B C G0203...

Page 49: ...ost on deck 4 Raise the height of cut to the transport position 5 Slide the mower out from underneath the machine Note Retain all parts for future installation 60 Inch Mower Decks 1 Remove the hair pi...

Page 50: ...the mower deck to the rear deck hangers Secure them with a washer and hairpin cotter Figure 74 7 Attach the front support on the mower deck to the front deck hangers and secure them with a washer and...

Page 51: ...own position Cleaning Washing the Underside of the Mower Service Interval After each use Clean the mower housing Wash the underside of the mower after each use to prevent grass buildup for improved mu...

Page 52: ...lower housing Important You can wash the machine with mild detergent and water Do not pressure wash the machine Avoid excessive use of water especially near the control panel engine hydraulic pumps an...

Page 53: ...el over 90 days 13 Check and tighten all bolts nuts and screws Repair or replace any part that is damaged 14 Paint all scratched or bare metal surfaces Paint is available from your Authorized Service...

Page 54: ...seat if needed 9 Electrical connections are corroded loose or faulty 9 Check the electrical connections for good contact Clean connector terminals thoroughly with electrical contact cleaner apply die...

Page 55: ...pindle is bent 6 Contact an Authorized Service Dealer The machines vibrates abnormally 7 Motor mount is loose or worn 7 Contact an Authorized Service Dealer 1 Blade s not sharp 1 Sharpen the blade s 2...

Page 56: ...Schematics G014723 Wire Diagram Rev B 56...

Page 57: ...Notes 57...

Page 58: ...Notes 58...

Page 59: ...Notes 59...

Page 60: ...Service Dealer The dealer will diagnose the problem and determine if it is covered under warranty 3 If for any reason you are dissatisfied with the Service Dealer s analysis or with the assistance pr...

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