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Servicing the Spark Plugs

Ensure that the air gap between the center and side
electrodes is correct before installing the spark plug.
Use a spark plug wrench for removing and installing the
spark plugs and a gapping tool/feeler gauge to check and
adjust the air gap. Install a new spark plugs if necessary.

Type: Champion® RC12YC, Champion® Platinum
3071 or equivalent

Air Gap: 0.030 inch (0.76 mm)

Checking the Spark Plugs

Service Interval:

Every 200 hours

1. Look at the center of the spark plugs (Figure 22).

If you see light brown or gray on the insulator, the
engine is operating properly. A black coating on the
insulator usually means that the air cleaner is dirty.

Figure 22

1.

Center electrode insulator

3.

Air gap (not to scale)

2.

Side electrode

Important:

Always replace the spark plugs

when it has a black coating, worn electrodes,
an oily film, or cracks.

2. Check the gap between the center and side electrodes

(Figure 22). Bend the side electrode (Figure 22) if
the gap is not correct.

Removing the Spark Plugs

1. Stop the engine, remove the key, and wait for all

moving parts to stop before leaving the operating
position.

2. Disconnect the wires from the spark plugs

(Figure 23).

Figure 23

1.

Spark-plug wire

2.

Spark plug

3. Clean around the spark plugs to prevent dirt from

falling into the engine and potentially causing
damage.

4. Remove the spark plugs and the metal washers.

Installing the Spark Plugs

1. Install the spark plugs and the metal washer. Ensure

that the air gap is set correctly.

2. Tighten the spark plugs to 18 to 22 ft-lb (24.4 to

29.8 N

m).

3. Connect the wires to the spark plugs (Figure 22).

Replacing the Fuel Filter

Service Interval:

Every 500 hours

Never install a dirty filter if it is removed from the fuel
line.

1. Stop the engine, remove the key, and wait for all

moving parts to stop before leaving the operating
position.

2. Allow the machine to cool down.

3. Squeeze the ends of the hose clamps together and

slide them away from the filter (Figure 24).

22

Summary of Contents for ProForce 44538

Page 1: ...Form No 3359 689 Rev C Pro Force Debris Blower Model No 44538 Serial No 280000001 and Up Register at www Toro com Original Instructions EN...

Page 2: ...radio TV are on different branch circuits If necessary the user should consult the dealer or an experienced radio television technician for additional suggestions The user may find the following bookl...

Page 3: ...ols 11 Operation 13 Adding Fuel 13 Checking the Engine Oil Level 14 Checking the Tire Pressure 14 Checking the Torque of the Wheel Lug Nuts 14 Starting and Stopping the Engine 14 Controller Time Out 1...

Page 4: ...gible or damaged repair or replace it before operation is commenced Also tighten any loose nuts bolts and screws to ensure that the machine is in safe operating condition Use extra care when handling...

Page 5: ...oring the machine Perform only those maintenance instructions described in this manual If major repairs are ever needed or assistance is desired contact an Authorized Toro Distributor To reduce a pote...

Page 6: ...e stop 10 Contains recyclable materials do not discard 115 5150 1 Warning read the Operator s Manual 2 When the controller is in time out mode and the key is in the run position the controller can be...

Page 7: ...5 8 x 4 1 2 inch 2 3 Lock nut 5 8 inch 2 Mount the hitch to the debris blower Hitch pin 1 4 Clevis 1 Connect the blower to the tow vehicle Media and Additional Parts Description Qty Use Parts Catalog...

Page 8: ...to protect your hands Fill the battery where clean water is always available for flushing the skin Warning CALIFORNIA Proposition 65 Warning Battery posts terminals and related accessories contain lea...

Page 9: ...e the battery into the battery box with the terminals toward the engine Battery terminals or metal tools could short against metal processor components causing sparks Sparks can cause the battery gass...

Page 10: ...es and flange nuts 3 8 inch Figure 8 1 Frame brackets 3 Hitch clevis 2 Hitch tube Note The hitch tube can be rotated 180 degrees to accommodate different hitch heights 4 Connecting the Debris Blower t...

Page 11: ...mpleting the starting sequence press the Engine Start button to start the engine Figure 10 Refer to Starting the Engine for the starting sequence Nozzle Direction Press the right or left button to rot...

Page 12: ...art a cold engine move the choke control lever Figure 11 to the ON position Figure 11 1 Ignition switch 3 Hour meter 2 Choke control Hour Meter The hour meter Figure 11 indicates the total hours of ma...

Page 13: ...ition In certain conditions during fueling static electricity can be released causing a spark which can ignite the gasoline vapors A fire or explosion from gasoline can burn you and others and can dam...

Page 14: ...the Engine Oil Level Before you start the engine and use the machine check the oil level in the engine crankcase refer to Checking the Oil Level Checking the Tire Pressure Check the tire pressure Figu...

Page 15: ...on and remove it from the engine Important The lights on the control module will stay on and the chute can be rotated for 30 minutes after the key is turned off Controller Time Out The blower is equip...

Page 16: ...pening and don t direct discharge toward bystanders If the tow vehicle engine stalls or the machine loses headway and cannot make it to the top of a slope do not turn the machine around Always back th...

Page 17: ...each use or daily Check the engine oil level Clean the engine screen and the oil cooler Check the nozzle clamp Every 25 hours Clean the foam air filter element and check the paper element for damage E...

Page 18: ...rument operation Check the fuel level Check the engine oil level Clean the engine air cooling fins Inspect the air filter pre cleaner Check any unusual engine noises Check for fluid leaks Check the ti...

Page 19: ...worn 1 Wash the foam pre filter in liquid soap and warm water When clean rinse it thoroughly 2 Dry the pre filter by squeezing it in a clean cloth do not wring 3 Put one or two ounces of oil on the pr...

Page 20: ...the filler hole and damage the engine Figure 18 1 Oil dipstick 2 Filler tube 4 Unscrew the oil dipstick and wipe the end clean Figure 18 5 Slide the oil dipstick fully into the filler tube but do not...

Page 21: ...er to Servicing the Engine Oil 6 Run the engine for about 3 minutes stop the engine and check for oil leaks around the oil filter 7 Check the engine oil level and add oil if needed Synchronize the Rem...

Page 22: ...e center and side electrodes Figure 22 Bend the side electrode Figure 22 if the gap is not correct Removing the Spark Plugs 1 Stop the engine remove the key and wait for all moving parts to stop befor...

Page 23: ...ainer can or drain pan Figure 24 Note This is the best time to install a new fuel filter because the fuel tank is empty 5 Install the fuel line onto the fuel filter Slide the hose clamp close to the f...

Page 24: ...er housing Important You can wash the machine with mild detergent and water Do not pressure wash the machine Avoid excessive use of water 3 Service the air cleaner refer to Servicing the Air Cleaner 4...

Page 25: ...the spark plug s Do not install the wire on the spark plug s 9 Check and tighten all bolts nuts and screws Repair or replace any part that is damaged or defective 10 Paint all scratched or bare metal...

Page 26: ...Schematics Electrical Schematic Rev 26...

Page 27: ...Notes 27...

Page 28: ...is not limited to dam age to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are war ranted for the p...

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