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Servicing the Air Cleaner

Service Interval:

Every 25 hours—Clean the foam air

filter element and check the paper
element for damage.

Every 100 hours—Replace the paper
air filter element.

Note:

Service the air cleaner more frequently if

operating conditions are extremely dusty or sandy.

Removing the Filters

1. Clean around the air cleaner to prevent dirt from

getting into the engine and causing damage.

2. Unscrew the knob and remove the air cleaner cover

(Figure 14).

Figure 14

1.

Knob

6.

Foam pre-filter

2.

Air cleaner cover

7.

Paper filter

3.

Cover nut

8.

Rubber seal

4.

Spacer

9.

Air cleaner base

5.

Cover

3. Carefully slide the foam pre-filter off of the paper

element (Figure 14).

4. Unscrew the cover nut and remove the cover, spacer

and paper filter (Figure 14).

Cleaning the Foam Pre-filter

Important:

Replace the foam element if it is torn

or worn.

1. Wash the foam pre-filter in liquid soap and warm

water. When clean, rinse it thoroughly.

2. Dry the pre-filter by squeezing it in a clean cloth (do

not wring).

3. Put one or two ounces of oil on the pre-filter

(Figure 15).

Figure 15

1.

Foam element

2.

Oil

4. Squeeze the pre-filter to distribute the oil.

5. Inspect the paper filter for tears, an oily film, and

damage to the rubber seal (Figure 16).

Figure 16

1.

Paper element

2.

Rubber seal

Important:

Never clean the paper element.

Replace the paper element if it is dirty or
damaged (i.e., after approximately 100 operating
hours).

Installing the Filters

Important:

To prevent engine damage, always

operate the engine with the complete foam and
paper air cleaner assembly installed.

1. Carefully slide the foam pre-filter onto the paper

filter (Figure 16).

2. Place the air cleaner assembly onto the air cleaner

base (Figure 14).

3. Install the cover, spacer and secure it with the cover

nut (Figure 14). Torque the nut to 95 inch-lb (11
N-m).

4. Install the air cleaner cover and secure with the knob

(Figure 14).

19

Summary of Contents for ProForce 44538

Page 1: ...Form No 3359 689 Rev C Pro Force Debris Blower Model No 44538 Serial No 280000001 and Up Register at www Toro com Original Instructions EN...

Page 2: ...radio TV are on different branch circuits If necessary the user should consult the dealer or an experienced radio television technician for additional suggestions The user may find the following bookl...

Page 3: ...ols 11 Operation 13 Adding Fuel 13 Checking the Engine Oil Level 14 Checking the Tire Pressure 14 Checking the Torque of the Wheel Lug Nuts 14 Starting and Stopping the Engine 14 Controller Time Out 1...

Page 4: ...gible or damaged repair or replace it before operation is commenced Also tighten any loose nuts bolts and screws to ensure that the machine is in safe operating condition Use extra care when handling...

Page 5: ...oring the machine Perform only those maintenance instructions described in this manual If major repairs are ever needed or assistance is desired contact an Authorized Toro Distributor To reduce a pote...

Page 6: ...e stop 10 Contains recyclable materials do not discard 115 5150 1 Warning read the Operator s Manual 2 When the controller is in time out mode and the key is in the run position the controller can be...

Page 7: ...5 8 x 4 1 2 inch 2 3 Lock nut 5 8 inch 2 Mount the hitch to the debris blower Hitch pin 1 4 Clevis 1 Connect the blower to the tow vehicle Media and Additional Parts Description Qty Use Parts Catalog...

Page 8: ...to protect your hands Fill the battery where clean water is always available for flushing the skin Warning CALIFORNIA Proposition 65 Warning Battery posts terminals and related accessories contain lea...

Page 9: ...e the battery into the battery box with the terminals toward the engine Battery terminals or metal tools could short against metal processor components causing sparks Sparks can cause the battery gass...

Page 10: ...es and flange nuts 3 8 inch Figure 8 1 Frame brackets 3 Hitch clevis 2 Hitch tube Note The hitch tube can be rotated 180 degrees to accommodate different hitch heights 4 Connecting the Debris Blower t...

Page 11: ...mpleting the starting sequence press the Engine Start button to start the engine Figure 10 Refer to Starting the Engine for the starting sequence Nozzle Direction Press the right or left button to rot...

Page 12: ...art a cold engine move the choke control lever Figure 11 to the ON position Figure 11 1 Ignition switch 3 Hour meter 2 Choke control Hour Meter The hour meter Figure 11 indicates the total hours of ma...

Page 13: ...ition In certain conditions during fueling static electricity can be released causing a spark which can ignite the gasoline vapors A fire or explosion from gasoline can burn you and others and can dam...

Page 14: ...the Engine Oil Level Before you start the engine and use the machine check the oil level in the engine crankcase refer to Checking the Oil Level Checking the Tire Pressure Check the tire pressure Figu...

Page 15: ...on and remove it from the engine Important The lights on the control module will stay on and the chute can be rotated for 30 minutes after the key is turned off Controller Time Out The blower is equip...

Page 16: ...pening and don t direct discharge toward bystanders If the tow vehicle engine stalls or the machine loses headway and cannot make it to the top of a slope do not turn the machine around Always back th...

Page 17: ...each use or daily Check the engine oil level Clean the engine screen and the oil cooler Check the nozzle clamp Every 25 hours Clean the foam air filter element and check the paper element for damage E...

Page 18: ...rument operation Check the fuel level Check the engine oil level Clean the engine air cooling fins Inspect the air filter pre cleaner Check any unusual engine noises Check for fluid leaks Check the ti...

Page 19: ...worn 1 Wash the foam pre filter in liquid soap and warm water When clean rinse it thoroughly 2 Dry the pre filter by squeezing it in a clean cloth do not wring 3 Put one or two ounces of oil on the pr...

Page 20: ...the filler hole and damage the engine Figure 18 1 Oil dipstick 2 Filler tube 4 Unscrew the oil dipstick and wipe the end clean Figure 18 5 Slide the oil dipstick fully into the filler tube but do not...

Page 21: ...er to Servicing the Engine Oil 6 Run the engine for about 3 minutes stop the engine and check for oil leaks around the oil filter 7 Check the engine oil level and add oil if needed Synchronize the Rem...

Page 22: ...e center and side electrodes Figure 22 Bend the side electrode Figure 22 if the gap is not correct Removing the Spark Plugs 1 Stop the engine remove the key and wait for all moving parts to stop befor...

Page 23: ...ainer can or drain pan Figure 24 Note This is the best time to install a new fuel filter because the fuel tank is empty 5 Install the fuel line onto the fuel filter Slide the hose clamp close to the f...

Page 24: ...er housing Important You can wash the machine with mild detergent and water Do not pressure wash the machine Avoid excessive use of water 3 Service the air cleaner refer to Servicing the Air Cleaner 4...

Page 25: ...the spark plug s Do not install the wire on the spark plug s 9 Check and tighten all bolts nuts and screws Repair or replace any part that is damaged or defective 10 Paint all scratched or bare metal...

Page 26: ...Schematics Electrical Schematic Rev 26...

Page 27: ...Notes 27...

Page 28: ...is not limited to dam age to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are war ranted for the p...

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