Toro Groundsmaster 4100-D 30411 Operator'S Manual Download Page 13 | Manualshive

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Summary of Contents for Groundsmaster 4100-D 30411

Page 1: ...Form No 3358 726 Rev A Groundsmaster 4100 D Traction Unit Model No 30411 Serial No 2800000001 and Up Model No 30411TE Serial No 2800000001 and Up Register at www Toro com Original Instructions EN...

Page 2: ...attention Contents Introduction 2 Safety 3 Safe Operating Practices 3 Toro Mower Safety 5 Sound Pressure Level 7 Sound Power Level 7 Vibration Level 7 Safety and Instructional Decals 7 Setup 14 1 Ins...

Page 3: ...perator or owner can result in injury To reduce the potential for injury comply with these safety instructions and always pay attention to the safety alert symbol which means Caution Warning or Danger...

Page 4: ...in a confined space where dangerous carbon monoxide fumes can collect Mow only in daylight or in good artificial light Before attempting to start the engine disengage all blade attachment clutches shi...

Page 5: ...amaged parts for safety If the fuel tank has to be drained do this outdoors On multi bladed machines take care as rotating one blade can cause other blades to rotate When machine is to be parked store...

Page 6: ...grass Reduced traction could cause sliding Use extra care with other attachments These can change the stability of the machine When a person or pet appears unexpectedly in or near the mowing area stop...

Page 7: ...ous A weighted hand arm vibration level of 2 5 m s2 based on measurements of identical machines per EN 1033 and EN836 Whole Body This unit has an equivalent continuous A weighted hand arm vibration le...

Page 8: ...ot operate the machine with the shields or guards removed always keep the shields and guards in place stay away from moving parts 100 5622 1 Height of cut adjustment 100 5623 1 Low height of cut adjus...

Page 9: ...eadlights 3 Parking brake lock indicator 6 Press down on the lever to tilt the steering wheel 104 3579 1 Low height of cut adjustment 2 High height of cut adjustment 104 3599 1 Do not step here 2 Trac...

Page 10: ...chine 106 6752 Affix over part no 112 9118 for CE This safety decal includes a slope warning required on the machine for compliance to the European Lawn Mower Safety Standard EN836 1997 The conservati...

Page 11: ...ion pedal to Neutral press the brake pedal move the throttle lever to Fast turn the ignition key to On and then turn the ignition key to Start read the Operators Manual 2 To stop the engine move the t...

Page 12: ...ry acid can cause blindness or severe burns 4 Wear eye protection 9 Flush eyes immediately with water and get medical help fast 5 Read the Operator s Manual 10 Contains lead do not discard 106 2046 1...

Page 13: ...105 7358 1 Read the Operator s Manual 13...

Page 14: ...t kit obtain separately 1 Seat suspension kit obtain separately 1 Manual tube 2 R clamp 1 Seat belt 2 Bolt 2 Lock washer Procedure The machine is shipped without the seat assembly The Deluxe Seat Mode...

Page 15: ...aining materials Product Overview Figure 2 1 Traction pedal 6 Charge indicator 2 Brake pedals 7 Engine oil pressure warning light 3 Pedal locking latch 8 Engine coolant temperature warning light 4 Til...

Page 16: ...retracts Charge Indicator The charge indicator Figure 2 illuminates when the system charging circuit malfunctions Engine Oil Pressure Warning Light The light Figure 2 illuminates when the engine oil...

Page 17: ...alarm 6 Cruise control optional 13 Power point 7 Alarm silence switch Cruise Control Optional The cruise control Figure 4 sets the speed of the machine Fuel Gauge The fuel gauge Figure 4 indicates th...

Page 18: ...inch 366 cm Height 58 inch 147 cm Height with ROPS 81 inch 206 cm Ground clearance 6 inch 15 cm Wheel tread to center of tire front 45 inch 114 cm rear 47 inch 119 cm Wheel base 55 1 2 inch 141 cm We...

Page 19: ...oro Premium Engine Oil is available from your distributor in either 15W 40 or 10W 30 viscosity See the parts catalog for part numbers 1 Park the machine on a level surface Unlock the engine cover latc...

Page 20: ...int and cold flow characteristics which will ease starting and reduce fuel filter plugging Use of summer grade fuel above 20 F 7 C will contribute toward longer fuel pump life and increased power comp...

Page 21: ...in contact with the rim of the fuel tank or container opening at all times until fueling is complete 1 Park the machine on a level surface 2 Using a clean rag clean area around fuel tank cap 3 Remove...

Page 22: ...luids will change the biodegradability and toxicity of this oil When changing from standard fluid to the biodegradable type be certain to follow the approved flushing procedure Contact your local Toro...

Page 23: ...y 1 Position the machine on a level surface 2 Remove a check plug from one end of the axle Figure 12 and make sure that the lubricant is up to the bottom of the hole If the level is low remove the fil...

Page 24: ...he upper or lower holes of the castor forks add or remove an equal number of spacers from the castor forks and secure the rear chain to the desired hole 1 Start the engine and raise the cutting units...

Page 25: ...height of cut move the skids and gage wheels to the highest holes Wing Cutting Units To adjust the height of cut on the side cutting units add or remove an equal number of spacers from the castor for...

Page 26: ...holes are aligned with selected height of cut bracket holes in the cutting unit frame Figure 20 and Figure 21 6 Insert the clevis pins and install the hairpin cotters 7 Rotate tension rod counterclock...

Page 27: ...mately 0 38 0 62 inch 10 16 mm Figure 24 Figure 24 3 To adjust distance locate adjuster bolt on rear pivot link of cutting unit Figure 25 Loosen jam nut on adjuster bolt Loosen or tighten adjuster bol...

Page 28: ...d backward Measure from the floor to the front tip of the cutting edge Adjust 1 8 inch shims on front castor arm s to match height of cut to decal Figure 27 For the outside blade spindle only refer to...

Page 29: ...to turbo charger trouble Checking the Interlock Switches If safety interlock switches are disconnected or damaged the machine could operate unexpectedly causing personal injury Do not tamper with the...

Page 30: ...that should be corrected before resuming operation Pushing or Towing the Machine In an emergency the machine can be moved forward by actuating the bypass valve in the variable displacement hydraulic...

Page 31: ...switch until completely past the area If a tire spins while climbing or maneuvering on slopes depress switch and slowly drive out of area If both a front and rear wheel spins the steering brake can b...

Page 32: ...weather conditions or other reasons mow first with the height of cut at a high level then mow again 2 3 days later with a lower height setting Always Mow with Sharp Blades A sharp blade cuts cleanly a...

Page 33: ...level and cable connections Check the blade drive belt tension Clean the underside of the mower housing and under the belt covers Every 100 hours Inspect the cooling system hoses Check the fan and al...

Page 34: ...ts way past the protective seals Bearings that are greased will rely upon regular maintenance to purge harmful debris from the bearing area Sealed bearings such as the castor wheel bearings rely on an...

Page 35: ...re Traction Unit Service Interval Every 50 hours Brake shaft pivot bearings 5 Figure 34 Traction pedal pivot bushing 1 Figure 35 Front and rear axle pivot bushings 2 Figure 36 Steering cylinder ball j...

Page 36: ...Figure 38 Figure 39 Figure 40 Center Lift Assemblies Lift arm bushings 2 Figure 41 Lift cylinder bushings 4 Figure 41 Lift arm ball joints 2 Figure 42 36...

Page 37: ...42 Wing Lift Assemblies Wing lift cylinder 4 Figure 43 Figure 43 Wing Cutting Units Castor fork shaft bushing 1 each Figure 44 Spindle shaft bearings 4 Idler arm pivot bushings 1 located on the idler...

Page 38: ...that the cover is sealing around the air cleaner body 1 Pull the latch outward and rotate the air cleaner cover counterclockwise Remove the cover from the body Figure 45 Clean the inside of the air cl...

Page 39: ...d from the end 6 Reset the indicator Figure 45 if it shows red Servicing the Engine Oil and Filter Service Interval After the first 50 hours Every 150 hours Change the oil and filter initially after t...

Page 40: ...y 400 hours or yearly whichever comes first Inspect them for deterioration damage or loose connections Servicing the Water Separator Service Interval Every 400 hours Drain water or other contaminants...

Page 41: ...ison and causes severe burns Do not drink electrolyte and avoid contact with skin eyes or clothing Wear safety glasses to shield your eyes and rubber gloves to protect your hands Fill the battery wher...

Page 42: ...ble Always connect the positive red battery cable before connecting the negative black cable 8 Coat both battery connections with Grafo 112X skin over grease Toro Part No 505 47 petroleum jelly or lig...

Page 43: ...ow the oil to drain 6 When all of the oil has drained install the plug in the housing 7 Remove check plug from brake housing Figure 57 8 Add high quality SAE 85W 140 wt gear lube to the planetary fill...

Page 44: ...ricant and Checking the Rear Axle Gear Box Lubricant 8 Install the plugs Checking the Rear Wheel Toe In Service Interval Every 800 hours After every 800 operating hours or annually check the rear whee...

Page 45: ...1 Knobs 3 Pivot the oil cooler rearward Clean both sides of the oil cooler and radiator area Figure 61 thoroughly with compressed air Start from the front and blow the debris out towards the back The...

Page 46: ...nd tension of the belts Figure 62 after every 100 operating hours 1 Proper tension will allow 3 8 inch 10 mm deflection when a force of 10 lb is applied on the belt midway between the pulleys 2 If the...

Page 47: ...o release belt tension Note If the stop bolt is ever removed from the mounting tab make sure it is reinstalled in the hole that aligns the stop bolt head with the idler arm 4 Remove the bolts securing...

Page 48: ...tting units to the floor Remove the ignition key 2 Check the traction pedal stop adjustment The distance from the top of the stand to the top of the stop must be 1 1 2 inch 38 mm Figure 66 Loosen the...

Page 49: ...aulic Filters Service Interval After the first 200 hours Every 800 hours Change the 2 hydraulic filters initially after the first 200 operating hours Thereafter change the filters after every 800 oper...

Page 50: ...Ports The test ports are used to test the pressure in the hydraulic circuits Contact your local Toro distributor for assistance Test Port A Figure 70 located on the left side of the machine is used to...

Page 51: ...sure Figure 76 1 Test port I 2 Test port H The counterbalance test port Figure 77 is used to adjust the pressure in the counterbalance circuit Recommended counterbalance pressure is 470 psi 3241 kPa T...

Page 52: ...tes downward 2 Sit on the seat start the engine and lower the center cutting unit until it is slightly off of the floor 3 Secure the height of cut chains to the rear of the cutting unit 4 Pivot damper...

Page 53: ...st washer from the top of the castor spindle 3 Pull the castor spindle out of the mounting tube Allow the thrust washer and spacer s to remain on the bottom of the spindle 4 Insert a pin punch into th...

Page 54: ...er into the wheel hub Push the other bearing into the open end of the wheel hub to captivate the bearing spacer inside the wheel hub 6 Install the castor wheel assembly between the castor fork and sec...

Page 55: ...Measure between the cutting unit and cutting edge of the blade at the same position as in step 2 The difference between the dimensions obtained in steps 2 and 3 must not exceed 1 8 inch 3 mm If the di...

Page 56: ...king and servicing the cutter blade the sail and the cutting edge Both cutting edges and the sail which is the turned up portion opposite the cutting edge contribute to a good quality of cut The sail...

Page 57: ...and sharpen them on a grinder After sharpening the cutting edges install the blade with the anti scalp cup and blade bolt refer to Removing and Installing the Cutter Blade s Correcting Cutting Unit M...

Page 58: ...shims until the tips of the blades are within the required dimension Important Do not use more than three shims at any one hole location Use decreasing numbers of shims in adjacent holes if more than...

Page 59: ...y posts with Grafo 112X skin over grease Toro Part No 505 47 or petroleum jelly to prevent corrosion D Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery E...

Page 60: ...Schematics Electrical Schematic Rev A 60...

Page 61: ...Hydraulic Schematic Rev B 61...

Page 62: ...Notes 62...

Page 63: ...Notes 63...

Page 64: ...limited to weather storage practices contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to dama...

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