background image

12

1

Figure 11

1.

Rear hopper mounting
bracket

2.

Straps (behind bracket)

13. Mount bottom of bracket to frame with (2)

1/2–13x1–1/2” Ig. capscrews, mounting strap, 1/2
flatwashers and locknuts. Strap to be positioned
between frame and bracket.

14. From rear of machine, slide front of hopper frame onto

side mounting bracket pins and rear of frame over rear
bracket pin.

15. Secure rear of frame to bracket pin with disconnect pin

(Fig. 12).

1

Figure 12

1.

Disconnect pin

16. Install short and long welded mounting pins through

arm assembly and main lift arm assembly (Fig. 13).
Secure with 1/4–20 x 3/4” Ig. self tapping screws.

2

1

3

4

Figure 13

1.

Arm assembly

2.

Main lift arm assembly

3.

Short pin (on left side)

4.

Long pin (on right side)

Connect Hydraulic Hoses

1. Slide loop end of dust plug over end of hydraulic hose

from bottom valve fitting. Insert female coupler thru
bottom hole in coupler bracket and secure with
retaining ring.

2. Secure hose assembly to female coupler (Fig. 14).

3. Slide loop end of dust cap (Fig. 14) over end of

hydraulic hose coming from top valve fitting. Install
male nipple to hose end.

4. Insert end of hose thru top hole in coupler bracket

(Fig. 14). Secure hose assembly to bracket with
retaining ring.

5. Connect appropriate hydraulic hose from hopper

assembly to hoses installed to coupler bracket.

2

1

3

4

6

5

3

Figure 14

1.

Top hydraulic hose

2.

Coupler bracket

3.

Retaining ring

4.

Dust cap

5.

Bottom hydraulic hose

6.

Dust plug

Summary of Contents for Groundsmaster 200 Series

Page 1: ...ght in moving parts Always wear long pants and substantial shoes Wearing safety glasses safety shoes and a helmet is advisable and required by some local ordinances and insurance regulations Be sure i...

Page 2: ...unit for damage and defective parts Repair any damage before restarting the engine and operating the cutting unit Assure cutting unit blades are in good condition and blade bolts are torqued to proper...

Page 3: ...mage If fluid is ejected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Before disconnecting or performing any work...

Page 4: ...e ignition key and read the instructions before servicing or performing maintenance 4 Tipping hazard keep the hopper lowered while moving the machine and do not dump the hopper over a drop off or emba...

Page 5: ...rance is required for dumping 2 Crushing hazard do not get under the hopper as it lowers and keep bystanders a safe distance from the machine 3 Tipping hazard keep the hopper lowered while moving the...

Page 6: ...ay have already been assembled at factory Description Qty Use Control Valve Assembly Control Valve Handle Control Valve Pivot Lever Roll Pin Clevis Pin Cotter Pin Tube Assembly Tube Assembly Capscrew...

Page 7: ...sher 1 2 Locknut 1 2 13 Disconnect Pin Welded Mounting Pin Long Welded Mounting Pin Short Self Tapping Screw 1 4 20 x 3 4 Ig 1 1 4 4 4 4 1 1 4 2 2 1 2 2 2 2 4 1 1 1 2 Install Frame Assembly Wire Harne...

Page 8: ...t Short Flat Long Screw 10 24 x 1 Ig Flange Nut 10 24 1 1 1 1 2 8 8 Install in Chute Opening of Hopper Decal Warning Decal Valve Operation 1 1 Mount on Seat Frame Wheel Weight Threaded Rod Lockwasher...

Page 9: ...sitioned on right fender use it as a template to locate mark and drill 3 17 64 dia holes in right fender Fig 2 Tube assembly must be at least 1 3 4 from frame 10 Secure valve assembly and pivot lever...

Page 10: ...and drill 3 17 64 dia holes fender 6 Mount right control valve tube assembly to auxiliary valve 7 Connect 20 hose supplied in kit to right control valve tube assembly and P2 port on counterbalance val...

Page 11: ...g bracket 2 Hood latch 9 Secure top of right hopper mounting bracket to right side of machine with 2 3 8 16 x 1 lg capscrews and 3 8 lockwashers Fig 10 Notch in bracket to fit around hood latch 1 2 Fi...

Page 12: ...4 Figure 13 1 Arm assembly 2 Main lift arm assembly 3 Short pin on left side 4 Long pin on right side Connect Hydraulic Hoses 1 Slide loop end of dust plug over end of hydraulic hose from bottom valve...

Page 13: ...tch Fig 15 mounted to frame tube Plug harness into switch 1 Figure 15 1 Hopper switch 5 Secure harness to stationary frame components with cable ties Mount Hopper Skid Plate GM1000L ONLY 1 Using dimen...

Page 14: ...ft inside lip of hopper opening with a long flat 3 10 24 X 1 Ig screws and 10 24 flange nuts Fig 20 1 2 4 5 2 3 Figure 20 1 Wide shield 2 Long flat 3 Narrow shield 4 Narrow shield 5 Short flat 2 Secur...

Page 15: ...e in place with 1 2 Iockwashers and hex nuts Fig 22 1 2 Figure 22 1 Wheel weight 2 Threaded rod 5 Place wheel weight over ends of threaded rods and secure in place with flatwashers Iockwashers and hex...

Page 16: ...Unit Operator s Manual for operation of each Use care to avoid collision between hopper and any stationary objects Always trim with left side of cutting unit Caution 1 Inflate all tires on traction u...

Page 17: ...r have a helper assist you 7 Remove disconnect pin securing rear of frame to machine Slide frame off machine 8 To prevent contamination of hydraulic lines connect hopper lines together 9 Insert dust c...

Page 18: ...ors baffles and shields for wear and replace as needed 2 Clean grass clippings from hopper chute blower and cutting unit after each use Wash underside of cutting unit daily with hose An excessive buil...

Page 19: ...19...

Page 20: ...contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to damage to seats due to wear or abrasion wo...

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