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All Rights Reserved

Printed in the USA

 2003 by The Toro Company

8111 Lyndale Avenue South
Bloomington, MN  55420-1196

15 CU. FT. HOPPER Kit

Groundsmaster

 200 & 1000L Series

Model No. 30505–240000001 and Up

Form No. 3350–898

Installation Instructions

Safety

Important

 On Model 30794, GM 220–D or Model 30224, GM 224 traction units with serial numbers prior to 10001, the

steering cylinder rod end must be checked to assure it has a grease groove. If rod end does not have a grease groove, a new
rod end must be installed.

Important

 On Model 30794, GM 220–D or Model 30224, GM 224 traction units with serial numbers prior to 90001, a

rear axle upgrade is required. Contact your TORO Distributor for upgrade requirements.

Before Operating

Read and understand the contents of this manual before
starting and operating the machine. Become familiar
with all controls and know how to stop quickly.

Never allow children to operate the machine. Do not
allow adults to operate the machine without proper
instruction. Only trained operators, skilled in slope
operation and who have read this manual should operate
this machine.

Never operate machine when under the influence of
drugs or alcohol.

Remove all debris or other objects that might be picked
up and thrown by cutter blades. Keep all bystanders
away from the operating area.

Keep all shields and safety devices in place. If a shield,
safety device, or decal is defective or damaged, repair
or replace it before operation is commenced. Also,
tighten any loose nuts, bolts, and screws to insure
machine is in safe operating condition.

Do not wear loose–fitting clothing because it could get
caught in moving parts. Always wear long pants and
substantial shoes. Wearing safety glasses, safety shoes,
and a helmet is advisable and required by some local
ordinances and insurance regulations.

Be sure interlock switches are adjusted correctly so
engine cannot be started unless traction pedal is
released–neutral position–and PTO switch is in
DISENGAGED position.

Fill fuel tank before starting the engine. Avoid spilling
any fuel. Since fuel is flammable, handle it carefully.

Use an approved fuel container.

Do not fill fuel tank when engine is hot or running.

Do not smoke while handling fuel.

Fill fuel tank outdoors and up to about one inch (25
mm) from the top of the tank, not the filler neck.

Wipe up any spilled fuel.

While Operating

Sit on the seat when starting the engine and operating
the machine.

Always make sure seat pivot retaining pin is installed.

Before starting the engine:

Engage parking brake.

Make sure traction pedal is in neutral and PTO is in
DISENGAGE position.

After engine is started, release parking brake and
keep foot off traction pedal. Machine must not
move. If movement is evident, the neutral return
mechanism is adjusted incorrectly. Shut engine off
and adjust until machine does not move when
traction pedal is released.

Do not run the engine in a confined area without
adequate ventilation. Exhaust fumes are hazardous and
could possibly be deadly.

Maximum seating capacity is one person. Therefore,
never carry passengers.

Check carefully for overhead clearances before driving
under any objects.

The grass deflector or complete blower assembly must
always be installed on cutting unit.

To maintain machine control, 75 lb. of weight must be
mounted on left front wheel of traction unit before
using the 15 cu. ft. Hopper kit. Refer to traction Unit
Operator’s Manual for additional weight requirements.

Summary of Contents for Groundsmaster 200 Series

Page 1: ...ght in moving parts Always wear long pants and substantial shoes Wearing safety glasses safety shoes and a helmet is advisable and required by some local ordinances and insurance regulations Be sure i...

Page 2: ...unit for damage and defective parts Repair any damage before restarting the engine and operating the cutting unit Assure cutting unit blades are in good condition and blade bolts are torqued to proper...

Page 3: ...mage If fluid is ejected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Before disconnecting or performing any work...

Page 4: ...e ignition key and read the instructions before servicing or performing maintenance 4 Tipping hazard keep the hopper lowered while moving the machine and do not dump the hopper over a drop off or emba...

Page 5: ...rance is required for dumping 2 Crushing hazard do not get under the hopper as it lowers and keep bystanders a safe distance from the machine 3 Tipping hazard keep the hopper lowered while moving the...

Page 6: ...ay have already been assembled at factory Description Qty Use Control Valve Assembly Control Valve Handle Control Valve Pivot Lever Roll Pin Clevis Pin Cotter Pin Tube Assembly Tube Assembly Capscrew...

Page 7: ...sher 1 2 Locknut 1 2 13 Disconnect Pin Welded Mounting Pin Long Welded Mounting Pin Short Self Tapping Screw 1 4 20 x 3 4 Ig 1 1 4 4 4 4 1 1 4 2 2 1 2 2 2 2 4 1 1 1 2 Install Frame Assembly Wire Harne...

Page 8: ...t Short Flat Long Screw 10 24 x 1 Ig Flange Nut 10 24 1 1 1 1 2 8 8 Install in Chute Opening of Hopper Decal Warning Decal Valve Operation 1 1 Mount on Seat Frame Wheel Weight Threaded Rod Lockwasher...

Page 9: ...sitioned on right fender use it as a template to locate mark and drill 3 17 64 dia holes in right fender Fig 2 Tube assembly must be at least 1 3 4 from frame 10 Secure valve assembly and pivot lever...

Page 10: ...and drill 3 17 64 dia holes fender 6 Mount right control valve tube assembly to auxiliary valve 7 Connect 20 hose supplied in kit to right control valve tube assembly and P2 port on counterbalance val...

Page 11: ...g bracket 2 Hood latch 9 Secure top of right hopper mounting bracket to right side of machine with 2 3 8 16 x 1 lg capscrews and 3 8 lockwashers Fig 10 Notch in bracket to fit around hood latch 1 2 Fi...

Page 12: ...4 Figure 13 1 Arm assembly 2 Main lift arm assembly 3 Short pin on left side 4 Long pin on right side Connect Hydraulic Hoses 1 Slide loop end of dust plug over end of hydraulic hose from bottom valve...

Page 13: ...tch Fig 15 mounted to frame tube Plug harness into switch 1 Figure 15 1 Hopper switch 5 Secure harness to stationary frame components with cable ties Mount Hopper Skid Plate GM1000L ONLY 1 Using dimen...

Page 14: ...ft inside lip of hopper opening with a long flat 3 10 24 X 1 Ig screws and 10 24 flange nuts Fig 20 1 2 4 5 2 3 Figure 20 1 Wide shield 2 Long flat 3 Narrow shield 4 Narrow shield 5 Short flat 2 Secur...

Page 15: ...e in place with 1 2 Iockwashers and hex nuts Fig 22 1 2 Figure 22 1 Wheel weight 2 Threaded rod 5 Place wheel weight over ends of threaded rods and secure in place with flatwashers Iockwashers and hex...

Page 16: ...Unit Operator s Manual for operation of each Use care to avoid collision between hopper and any stationary objects Always trim with left side of cutting unit Caution 1 Inflate all tires on traction u...

Page 17: ...r have a helper assist you 7 Remove disconnect pin securing rear of frame to machine Slide frame off machine 8 To prevent contamination of hydraulic lines connect hopper lines together 9 Insert dust c...

Page 18: ...ors baffles and shields for wear and replace as needed 2 Clean grass clippings from hopper chute blower and cutting unit after each use Wash underside of cutting unit daily with hose An excessive buil...

Page 19: ...19...

Page 20: ...contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to damage to seats due to wear or abrasion wo...

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