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Servicing Pilot Valve

Note: Refer to Figure 11 for the following
procedure.

1. Make sure that the water supply to sprinkler is

positively shut off and any residual pressure
has been bled off. If the sprinkler is
pressurized, main valve will open when the
pilot valve is disconnected from control tube.

2. Carefully remove turf and soil from side of

sprinkler to expose pilot valve and control
tubing.

3. Remove two retaining screws from the pilot

valve housing (1).

4. Pull the pilot valve assembly away from the

sprinkler body and cut the control tubing just
below tube retainer. Unless pilot valve has
been previously removed, control tubing
length will be sufficient for re-connection.

5. Remove tube retainer and remaining piece of

control tubing from valve body fitting.

8. Pull pilot valve body assembly out of

housing.

6. Remove solenoid (2) by turning it

counterclockwise.

7. Remove selector shaft assembly (6) and

plunger assembly (3). (The selector shaft
retains the plunger in the valve body.)

9. Remove diaphragm assembly (10), piston (9), spring (8) and o-ring (4).

10. Thoroughly clean and inspect all parts. Replace damaged parts as necessary and reassemble in reverse order.

Note: Refer to Illustrated Parts Breakout Book, form number 368-0044 for service part numbers.

Flushing Sprinkler ______________________________________________________________

1.

With sprinkler operating, carefully step down on center of cap several times. Water will flow around riser and flush out debris.

2.

Cycle sprinkler on and off several times to check for proper retraction. Cap should be even with top of body flange when fully
retracted. If riser sticks in up position, check for debris lodged between riser and body. Flush out all debris. Remove sprinkler
mechanism if necessary.

© 2002 The Toro Company, Irrigation Division

Form Number 373-0244  Rev. A

2

4

5

10

8

7

9

1

3

6

Figure 11

WARNING

NEVER STAND OR LEAN OVER THE SPRINKLER WHILE THE IRRIGATION SYSTEM IS BEING FILLED,
DURING MANUAL OR AUTOMATIC OPERATION OR WHEN PERFORMING SPRINKLER SERVICE
PROCEDURES. DIRECT CONTACT WITH IRRIGATION SPRAY, A FAILED OR IMPROPERLY INSTALLED
SPRINKLER CONNECTION OR SPRINKLER COMPONENTS FORCIBLY EJECTED UPWARD UNDER
PRESSURE CAN CAUSE SERIOUS INJURY. 

WARNING

NEVER STAND OR LEAN OVER THE SPRINKLER WHILE THE IRRIGATION SYSTEM IS BEING FILLED,
DURING MANUAL OR AUTOMATIC OPERATION OR WHEN PERFORMING SPRINKLER SERVICE
PROCEDURES. DIRECT CONTACT WITH IRRIGATION SPRAY, A FAILED OR IMPROPERLY INSTALLED
SPRINKLER CONNECTION OR SPRINKLER COMPONENTS FORCIBLY EJECTED UPWARD UNDER
PRESSURE CAN CAUSE SERIOUS INJURY. 

Summary of Contents for 860S Series

Page 1: ...Circle or Adjustable Part Circle 30 330 Recommended Operating Pressure 50 100 PSI 3 4 6 9 bar Minimum Pressure 40 PSI 2 8 bar Maximum Pressure 150 PSI 10 3 bar Precipitation Rate Minimum 0 39 hr 9 9...

Page 2: ...71 36 1 71 80 18 4 57 24 1 65 26 7 67 32 3 71 38 9 77 40 4 77 42 5 77 47 1 77 100 20 6 60 27 0 69 29 9 71 36 3 77 43 7 81 45 4 81 47 8 83 52 9 83 Radius shown in feet Sprinkler radius of throw per ASA...

Page 3: ...ble 1 for proper application Note Wire length data provided in Table 1 is the sum of the station and common wire legs See example in Figure 2 2 Attach control wires to solenoid leads using an approved...

Page 4: ...ts do not compress air and then relieve it bleed the air continuously while filling the system 3 After water has filled all lines and all air is removed remove the quick coupler keys 4 Table 2 Hydraul...

Page 5: ...stment is completed Pilot Valve Operation Electric Models Only _______________________________________________ The main function of the pilot valve is to control the operation of the main valve locate...

Page 6: ...b Nozzle orifice damaged Replace nozzle c Low operating pressure Determine why system overloaded and correct Main Valve PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION VALVE WON T CLOSE a Continuous 24 VAC t...

Page 7: ...refer to Controller Service Manual SPRINKLER WEEPING a Damaged or blocked valve seat Slow leak in valve Remove blockage and if necessary replace valve assembly b Damaged piston seal or piston assembl...

Page 8: ...support slots engage riser assembly alignment tabs Refer to Figure 7 for the location of the alignment tabs 9 Using a 5 8 nut driver P N 995 99 unscrew main nozzle from nozzle base assembly 10 Using a...

Page 9: ...n carrier as shown Locate position of communication tube in bottom of sprinkler body and orient insertion tool accordingly Insert tool straight down into sprinkler body aligning bosses on t handle wit...

Page 10: ...ed Parts Breakout Book form number 368 0044 for service part numbers Flushing Sprinkler ______________________________________________________________ 1 With sprinkler operating carefully step down on...

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