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Toro 68038 Operator'S Manual Download Page 6

Manual Conventions

This manual identifies potential hazards and has safety messages identified by the safety-
alert symbol, which signals a hazard that may cause serious injury or death if you do not
follow the recommended precautions.

g000502

This manual uses 2 words to highlight information.

Important

calls attention to special

mechanical information and

Note

emphasizes general information worthy of special

attention.

Introduction: Manual Conventions

Page 1–2

3451-702 A

 

Summary of Contents for 68038

Page 1: ...Operator s Manual MB 1600 Mud Buggy Model Serial Range 68038 405500000 and Up 3451 702A Original Instructions EN 3451 702 A...

Page 2: ...ission systems maintenance and warranty Replacements may be ordered through the engine manufacturer WARNING CALIFORNIA Proposition 65 The engine exhaust from this product contains chemicals known to t...

Page 3: ...4 Lubrication 5 5 Greasing the Machine 5 5 Engine Maintenance 5 6 Servicing the Air Cleaner 5 6 Engine Oil Service 5 7 Replacing the Spark Plug 5 9 Cleaning the Blower Housing 5 9 Fuel System Mainten...

Page 4: ...1 Storage Safety 6 1 Preparing the Machine for Storage Over 30 Days 6 1 Chapter 7 Troubleshooting 7 1 Chapter 8 California Proposition 65 Warning Information 8 1 Disclaimers and Regulatory Informatio...

Page 5: ...duct damage You are responsible for operating the product properly and safely Getting Help g328431 Visit www Toro com for product safety and operation training materials accessory information help fin...

Page 6: ...a hazard that may cause serious injury or death if you do not follow the recommended precautions g000502 This manual uses 2 words to highlight information Important calls attention to special mechani...

Page 7: ...moving parts If possible do not make adjustments with the engine running Improperly using or maintaining the machine can result in injury To reduce the potential for injury comply with these safety i...

Page 8: ...fast 7 Close the choke Read the Operator s Manual for information on shutting off the engine 1 Set the throttle to slow 2 Engage the parking brake 3 Set the drive to neutral 4 Turn the engine switch...

Page 9: ...l125 4961 Reverse Decal Part 125 4962 decal125 4962 Engage the parking brake Disengage the parking brake Decal Part 125 4963 decal125 4963 Warning stay away from hot surfaces 3451 702A Page 2 3 Safety...

Page 10: ...al125 4964 Read the Operator s Manual for hydraulic oil information Decal Part 125 4967 decal125 4967 Lift point Decal Part 125 6694 decal125 6694 Tie down location Safety Safety and Instructional Dec...

Page 11: ...e machine Warning stay away from moving parts keep all guards and shields in place Warning keep bystanders away look behind and down when moving in reverse Tipping hazard do not drive forward with the...

Page 12: ...l Part 130 2844 decal130 2844 Release the pedal to lower the hopper Press down on the pedal to raise the hopper Decal Part 133 8062 decal133 8062 Safety Safety and Instructional Decals Page 2 6 3451 7...

Page 13: ...res Reverse speed control lever Drive tires Hopper Handle bars Forward speed control lever Dump handle pedal Fuel tank Parking brake Brake pedal Controls Brake Pedal g356774 Press down on the brake pe...

Page 14: ...Parking Brake g357455 Engage Disengage Drive Controls g356775 Dump Controls g025722 Dump switch Dump pedal Lower the hopper Dump the hopper Product Overview Controls Page 3 2 3451 702 A...

Page 15: ...tarter Fuel shut off valve Choke lever Throttle lever Fuel tank shut off valve On Off switch Choke Control G356784 ENGAGE the choke before starting a cold engine DISENGAGE the choke when the engine is...

Page 16: ...tank shutoff control use when performing maintenance and storing the machine Engine fuel shutoff control use before starting and after stopping the machine Off On Recoil Starter Use the recoil starter...

Page 17: ...Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities Contact your Authorized Service Dealer or authorized...

Page 18: ...your hands and feet away from these areas Do not carry passengers on the machine Keep bystanders especially children out of the operating area Ensure that the area is clear of bystanders before opera...

Page 19: ...Do not operate the machine without the entire exhaust system in place and working properly Fuel is harmful or fatal if swallowed Long term exposure to vapors can cause serious injury and illness Avoid...

Page 20: ...rol Wear appropriate clothing including eye protection long pants substantial slip resistant footwear and hearing protection Tie back long hair and do not wear loose clothing or loose jewelry Use your...

Page 21: ...p over Slope Safety Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death You are responsible for safe slope operation Operating the ma...

Page 22: ...ark obstacles such as ditches holes ruts bumps rocks or other hidden hazards Tall grass can hide obstacles Uneven terrain could overturn the machine If you lose control of the machine step off and awa...

Page 23: ...ed 10 When the engine has started and warms up push the choke lever to the OFF position 11 Move the throttle lever to the desired setting Shutting Off the Engine g357646 1 Move the throttle lever to t...

Page 24: ...e parking brake lever 5 Move the machine in the desired direction A forward squeeze the speed control lever on the right handle bar B rearward squeeze the speed control lever on the left handle bar No...

Page 25: ...it up Push it tight against the cushion for the latch pin to lock into place Keep bystanders away from the machine when raising or lowering the platform Operate the machine with the platform up for th...

Page 26: ...G384423 1 Pull out the latch pin and raise the platform 2 Release the latch pin to lock the platform in place Operating the Hopper The machine is normally operated on uneven unpaved bumpy and or incl...

Page 27: ...touch parts that may be hot from operation Allow them to cool before attempting to maintain adjust or service the machine Clean debris from drives mufflers and the engine to help prevent fires Clean u...

Page 28: ...ck increases the possibility of tip over and could cause serious injury or death Use only full width ramps Ensure that the length of ramp is at least 4 times as long as the height of the trailer or tr...

Page 29: ...this could cause a loss of control or a tip over situation 1 If using a trailer connect it to the towing vehicle and connect the safety chains 2 If applicable connect the trailer brakes 3 Lower the r...

Page 30: ...ts IMPORTANT Do not use the tie down loops to lift the machine Unloading the Machine 1 Lower the ramp s 2 Lower the operator platform 3 Unload the machine from the trailer with the heavy end up the ra...

Page 31: ...achine without the dual wheels G358041 1 Drive the machine onto a wood block so only the inner wheel is on top of the block with the outer wheel unsupported engage the parking brake 2 Remove the large...

Page 32: ...Battery gasses can explode Keep cigarettes sparks and flames away from the battery Do not change the engine governor setting or overspeed the engine Support the machine with jack stands whenever you...

Page 33: ...5 12 Check the lug nuts page 5 12 Check the hydraulic lines page 5 17 Every 50 hours Grease and oil the machine page 5 5 Clean the air cleaner page 5 6 Every 100 hours Change the engine oil page 5 8 C...

Page 34: ...ulic system G357878 1 Place the hopper in the dump position and remove the cowl 2 Rotate the bypass valve counterclockwise to tow the machine 3 Tow the machine as required using the tie down locations...

Page 35: ...ure that the machine is properly balanced Lifting the Machine with a Forklift Ensure that the hopper is empty before lifting the machine 1 Place the platform in the raised position 2 Lift the machine...

Page 36: ...ease Type General purpose grease Note Remove the blue protection caps if applicable before greasing and replace when finished 1 Park the machine on a level surface and engage the parking brake 2 Shut...

Page 37: ...to ooze out of the bearings approximately 3 pumps 6 Wipe up any excess grease Engine Maintenance Servicing the Air Cleaner IMPORTANT Do not operate the engine without the air cleaner element Operating...

Page 38: ...ag and foam element to dry but do not twist the element because the foam may tear C Saturate the element with clean engine oil Squeeze element to remove excess oil and to distribute oil thoroughly 7 C...

Page 39: ...IMPORTANT Do not overfill the crankcase with oil because the engine may be damaged 6 Remove and check level of oil Note If oil level is near or below the lower limit mark on the dipstick add only enou...

Page 40: ...rty spark plug Do not sand blast scrape or clean electrodes because engine damaged could result from grit entering the cylinder g001029 3 Set the air gap at 0 70 to 0 80 mm 0 028 to 0 031 inch Install...

Page 41: ...them thoroughly 4 Place the O ring in the fuel valve and install the sediment cup 5 Tighten the sediment cup securely Replacing the Fuel Filter g358124 1 Park the machine on a level surface shut off...

Page 42: ...uel tank shutoff valve to the OFF position 3 Remove the fuel sediment cup and empty the fuel from it 4 Move the fuel tank shutoff valve to the ON position and drain the fuel from the fuel tank into a...

Page 43: ...ment of the front drive wheels Shut off the engine 7 Remove the hardware securing the screen to the frame and 8 Remove the screen 9 Remove the transmission cover plate 10 Loosen the lock down screw un...

Page 44: ...to a level open area 2 ENGAGE the parking brake and start the engine 3 Set the engine throttle to the FAST position 4 Slowly squeeze the forward speed control lever The machine should not move forwar...

Page 45: ...er for more information Toro PX Extended Life Hydraulic Fluid refer to your Authorized Service Dealer for more information If either of the above Toro fluids are not available you may use another Univ...

Page 46: ...il or working on the hydraulic system Use a wrench on the hex directly under the cap G358709 G376172 1 Park the machine on a level surface lower the hopper shut off the engine and allow the engine to...

Page 47: ...il to drain into the pan 6 Install and tighten the drain plug Note Dispose of the used oil at a certified recycling center 7 Fill the hydraulic tank with the proper hydraulic fluid 8 Start the engine...

Page 48: ...lic Lines Check the hydraulic lines for leaks loose fittings kinked lines loose mounting supports wear and deterioration Make necessary repairs before operating Cleaning Removing Debris IMPORTANT Oper...

Page 49: ...th a brush or blower IMPORTANT It is preferable to blow dirt out rather than washing it out If you use water keep it away from electrical items and hydraulic valves Do not use a high pressure washer H...

Page 50: ...k the machine on a level surface engage the parking brake and lower the hopper 2 Shut off the engine and remove the key 3 Remove dirt and grime from the entire machine IMPORTANT You can wash the machi...

Page 51: ...mmended by the fuel stabilizer manufacturer 8 Prepare the engine A With the spark plugs removed from the engine pour 2 tablespoons of engine oil into the spark plug holes B Place a rag over the spark...

Page 52: ...ap and clean or replace the spark plug The engine runs rough Possible Cause Corrective Action The choke is closed Open the choke The air filter is clogged Clean or replace the air filter The fuel line...

Page 53: ...The machine does not stop Possible Cause Corrective Action The hydraulic or transmission system is damaged Contact your Authorized Service Dealer 3451 702A Page 7 2 Troubleshooting Storage Safety...

Page 54: ...a product is safe or unsafe Many of these chemicals have been used in everyday products for years without documented harm For more information go to https oag ca gov prop65 faqs view all A Prop 65 wa...

Page 55: ...ude this warning Toro has chosen to provide consumers with as much information as possible so that they can make informed decisions about the products they buy and use Toro provides warnings in certai...

Page 56: ...Notes...

Page 57: ......

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