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Figure 26

1.

Screw

4.

Plug

2.

Front panel

5.

Rocker Switch

3.

Control box

6.

Connectors

3. Lift and remove the 2 plugs from the spray control

panel on the vehicle and install the 2 rocker switches
provided in their place (Figure 26).

4. Plug the connector with the yellow/blue wire to the

left switch and the connector with the blue/green
wire to the right switch.

Note:

Ensure that the orientation of the switches

mates with the orientation of the connector.

5. Install the front control panel to the control box and

secure it with the 4 screws loosened previously.

6. Insert the 15-amp fuse in the top slot in the fuse

block. Make sure the corresponding wire in the
fuse block is connected to the red/black wire in the
harness (Figure 27).

Figure 27

1.

15-amp

3.

Fuse box decal

2.

Fuse block

5

Completing the Installation

Parts needed for this procedure:

2

Boom hose

2

Grommet

2

Punched-hole boom cap

2

Extension hose

2

Hose clamp, large

1

Parts catalog

Procedure

For all sprayers, serial number 259999999 and lower

Note:

If you are installing this kit on a previously

setup sprayer, you may need to disassemble the boom
assembly for steps 1 through 10 below.

1. Locate, mark, and drill (through the top surface only)

a hole (5/8 inch dia) 1-1/2 inch from the plugged
end of the right boom pipe (Figure 28).

Note:

On some booms, this hole exists. If drilling a

hole is not necessary skip ahead to 5.

Figure 28

1.

Left boom pipe

3.

Boom plug

2.

Right boom pipe

4.

Hole, 5/6 inch, drilled,
de-burred and distorted

2. Repeat for the left boom pipe.

3. Use a round file or deburring tool to deburr the

holes you drilled in the boom pipes (Figure 28).

4. Insert a drift punch into the 5/8 inch holes in the

boom pipes and distort the openings as shown in
Figure 28.

11

Summary of Contents for 41228

Page 1: ...ons Note If you are installing this kit on a machine equipped with a cab a bracket from Custom Products part number 2 15904 needs to be installed as well to eliminate the interference with the cab Not...

Page 2: ...Install the tank compressor and mixer Bolt 3 8 x 1 inch 1 Locknut 3 8 inch 1 Mixer assembly 1 2 Flat washer 3 8 inch 2 Install the mixer tee Wiring harness 1 Hose clamp small 6 3 Plastic ties 12 Wire...

Page 3: ...ter bracket to the right side of the vehicle above the battery Figure 1 using 4 carriage bolts 3 8 x 1 1 4 inches and 4 flange locknuts 3 8 inch Note It is easiest if you remove the battery before per...

Page 4: ...Figure 4 1 Tank compressor assembly 3 Bolt 3 8 x 1 inch 2 Multi Pro 1200 series adapter bracket 4 Flat washer 3 8 inch Multi Pro 5600 5700 Turf Sprayer 1 Remove 4 bolts 1 4 x 1 inch and flat washers...

Page 5: ...the cover and fasteners aside 3 Mark a 108 inch supply hose with a black marker at each end Figure 9 Figure 9 1 Compressor hose 3 To the mixer tee 2 Needle valve hose 4 Connect the marked supply hose...

Page 6: ...rough the Workman adapter bracket and cover into the tank compressor assembly Figure 11 12 Remove the left handle and fasteners from the left side of the tank skid Save fasteners for later use 13 Moun...

Page 7: ...ft supply hose to the left side solenoid assembly 7 Secure both hoses with small hose clamps Figure 14 For all sprayers serial number 260000001 and higher 1 At the rear of the machine mount the mixer...

Page 8: ...plug the harness connectors into the boom solenoid assemblies Plug the connector with the blue wire to the right solenoid plug the connector with the orange wire to the left solenoid Figure 18 Figure...

Page 9: ...of the sprayer Figure 22 A Plug the connector with the yellow blue wire into the left boom solenoid B Plug the connector with the blue green wire into the right boom solenoid Figure 22 1 Mixer tee ass...

Page 10: ...e assembly Figure 25 Figure 25 1 Control panel 3 Foam marker switches 2 Latch 3 Remove the foam marker switch hole plugs 4 Install the 2 rocker switches into the switch panel Note Ensure that the notc...

Page 11: ...cal 2 Fuse block 5 Completing the Installation Parts needed for this procedure 2 Boom hose 2 Grommet 2 Punched hole boom cap 2 Extension hose 2 Hose clamp large 1 Parts catalog Procedure For all spray...

Page 12: ...the punched hole boom cap until it extends 2 to 3 inches past the cap Figure 29 8 Install the boom cap into the end of the boom pipe Figure 29 9 Lubricate the inside of the extension hose and slide it...

Page 13: ...h the punched hole boom cap until it extends 2 to 3 inches past the cap Figure 31 Figure 31 1 Top bar boom frame 4 Hose clamp 2 Boom hose 5 Extension hose 3 Cap 6 Assembled 5 Install the boom cap onto...

Page 14: ...Density 1 Ensure that both the left and right boom switches located on the console are in the Off position The contents of the foam marker tank are under pressure Loosening the fittings on the tank c...

Page 15: ...justment valve completely B Operate for 2 minutes C Wait 1 minute and then check the consistency of the foam D Adjust the foam to achieve the desired consistency Maintenance Recommended Maintenance Sc...

Page 16: ...d assembly Figure 34 1 Hose barb 4 Nozzle adapter 2 Nozzle body 5 Solenoid assembly 3 Strainer 6 Liquid hose 5 Inspect and clean strainer Replace if necessary 6 Assemble strainer and nozzle body hose...

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