background image

8. Mount the tank/compressor assembly to the right

step frame using 2 bolts (3/8 x 1 inch) and 2 flat
washers (Figure 7).

Figure 7

1.

Right step frame

2.

Tank assembly frame

Note:

You must install the fasteners from the

backside of the step frame.

9. Attach the cover to the tank/compressor assembly

using 4 hex-head bolts (1/4 x 1 inch) and 4 flat
washers that you removed previously.

Workman 200 Spray System

1. Remove the 4 bolts (1/4 x 1 inch) and 4 flat washers

that hold the cover to the tank/compressor assembly
and remove the cover (Figure 8).

Figure 8

1.

Cover

4.

Bolt (1/4 x 1 inch)

2.

Tank/compressor
assembly

5.

Bottom right bolt

3.

Flat washer

2. Set the cover and fasteners aside.

3. Mark a 108 inch supply hose with a black marker at

each end (Figure 9).

Figure 9

1.

Compressor hose

3.

To the mixer tee

2.

Needle valve hose

4. Connect the marked supply hose to the hose barb

at the compressor and the other supply hose to the
hose barb on the needle valve (Figure 9).

5. Secure the hose ends with small hose clamps.

6. Route both of the supply hoses rearward along the

left side of the sprayer to the rear of the machine
following the sprayer wiring harness.

7. Remove the rubber striping on the back side of the

tank cover (Figure 10).

Figure 10

1.

Rubber strip

4.

Mud flap

2.

Tank cover

5.

Bolt (5/16 x 3/4 inch)

3.

Mud flap bracket

6.

Locknut (5/16 inch)

8. Locate the mud flap and mud flap bracket in loose

parts. Install the mud flap to the tank cover. Secure
the flap using the bracket, three bolts (5/16 x 3/4

5

Summary of Contents for 41228

Page 1: ...ons Note If you are installing this kit on a machine equipped with a cab a bracket from Custom Products part number 2 15904 needs to be installed as well to eliminate the interference with the cab Not...

Page 2: ...Install the tank compressor and mixer Bolt 3 8 x 1 inch 1 Locknut 3 8 inch 1 Mixer assembly 1 2 Flat washer 3 8 inch 2 Install the mixer tee Wiring harness 1 Hose clamp small 6 3 Plastic ties 12 Wire...

Page 3: ...ter bracket to the right side of the vehicle above the battery Figure 1 using 4 carriage bolts 3 8 x 1 1 4 inches and 4 flange locknuts 3 8 inch Note It is easiest if you remove the battery before per...

Page 4: ...Figure 4 1 Tank compressor assembly 3 Bolt 3 8 x 1 inch 2 Multi Pro 1200 series adapter bracket 4 Flat washer 3 8 inch Multi Pro 5600 5700 Turf Sprayer 1 Remove 4 bolts 1 4 x 1 inch and flat washers...

Page 5: ...the cover and fasteners aside 3 Mark a 108 inch supply hose with a black marker at each end Figure 9 Figure 9 1 Compressor hose 3 To the mixer tee 2 Needle valve hose 4 Connect the marked supply hose...

Page 6: ...rough the Workman adapter bracket and cover into the tank compressor assembly Figure 11 12 Remove the left handle and fasteners from the left side of the tank skid Save fasteners for later use 13 Moun...

Page 7: ...ft supply hose to the left side solenoid assembly 7 Secure both hoses with small hose clamps Figure 14 For all sprayers serial number 260000001 and higher 1 At the rear of the machine mount the mixer...

Page 8: ...plug the harness connectors into the boom solenoid assemblies Plug the connector with the blue wire to the right solenoid plug the connector with the orange wire to the left solenoid Figure 18 Figure...

Page 9: ...of the sprayer Figure 22 A Plug the connector with the yellow blue wire into the left boom solenoid B Plug the connector with the blue green wire into the right boom solenoid Figure 22 1 Mixer tee ass...

Page 10: ...e assembly Figure 25 Figure 25 1 Control panel 3 Foam marker switches 2 Latch 3 Remove the foam marker switch hole plugs 4 Install the 2 rocker switches into the switch panel Note Ensure that the notc...

Page 11: ...cal 2 Fuse block 5 Completing the Installation Parts needed for this procedure 2 Boom hose 2 Grommet 2 Punched hole boom cap 2 Extension hose 2 Hose clamp large 1 Parts catalog Procedure For all spray...

Page 12: ...the punched hole boom cap until it extends 2 to 3 inches past the cap Figure 29 8 Install the boom cap into the end of the boom pipe Figure 29 9 Lubricate the inside of the extension hose and slide it...

Page 13: ...h the punched hole boom cap until it extends 2 to 3 inches past the cap Figure 31 Figure 31 1 Top bar boom frame 4 Hose clamp 2 Boom hose 5 Extension hose 3 Cap 6 Assembled 5 Install the boom cap onto...

Page 14: ...Density 1 Ensure that both the left and right boom switches located on the console are in the Off position The contents of the foam marker tank are under pressure Loosening the fittings on the tank c...

Page 15: ...justment valve completely B Operate for 2 minutes C Wait 1 minute and then check the consistency of the foam D Adjust the foam to achieve the desired consistency Maintenance Recommended Maintenance Sc...

Page 16: ...d assembly Figure 34 1 Hose barb 4 Nozzle adapter 2 Nozzle body 5 Solenoid assembly 3 Strainer 6 Liquid hose 5 Inspect and clean strainer Replace if necessary 6 Assemble strainer and nozzle body hose...

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