Toro 30433 Operator'S Manual Download Page 63

Evaporative Emission Control Warranty Statement

California Evaporative Emission Control Warranty Statement

Your Warranty Rights and Obligations

Introduction

The California Air Resources Board and The Toro® Company are pleased to explain the evaporative emission control system’s warranty

on your 2006 model year equipment. In California, new equipment that use small off-road engines must be designed, built, and

equipped to meet the State’s stringent anti-smog standards. The Toro® Company must warrant the evaporative emission control

system on your equipment for two years provided there has been no abuse, neglect or improper maintenance of your equipment.
Your evaporative emission control system may include parts such as: fuel lines, fuel line ttings, and clamps.

Manufacturer’s Warranty Coverage:

This evaporative emission control system is warranted for two years. If any evaporative emission-related part on your equipment is

defective, the part will be repaired or replaced by The Toro® Company.

Owner’s Warranty Responsibilities:

As the equipment owner, you are responsible for performance of the required maintenance listed in your Operator’s Manual.

The Toro® Company recommends that you retain all receipts covering maintenance on your equipment, but The Toro® Company

cannot deny warranty solely for the lack of receipts.

As the equipment owner, you should however be aware that The Toro® Company may deny you warranty coverage if your emission

warranty parts have failed due to abuse, neglect, or improper maintenance or unapproved modications.

You are responsible for presenting your equipment to an Authorized Service Dealer as soon as the problem exists. The warranty

repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have a question regarding your warranty

coverage, you should contact The Toro® Company at 1-952–948–4027 or call us toll free at the number listed in your Toro

Warranty statement.

Defects Warranty Requirements:

1. The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser.
2. General Evaporative Emissions Warranty Coverage. The emission warranty parts must be warranted to the ultimate purchaser and

any subsequent owner that the evaporative emission control system when installed was:
A. Designed, built, and equipped so as to conform with all applicable regulations; and
B. Free from defects in materials and workmanship that causes the failure of a warranted part for a period of two years.

3. The warranty on evaporative emissions-related parts will be interpreted as follows:

A. Any warranted part that is not scheduled for replacement as required maintenance in the written instructions must be

warranted for the warranty period of two years. If any such part fails during the period of warranty coverage, it must be

repaired or replaced by The Toro® Company. Any such part repaired or replaced under the warranty must be warranted for a

time not less than the remaining warranty period.

B. Any warranted part that is scheduled only for regular inspection in the written instructions must be warranted for the warranty

period of two years. A statement in such written instructions to the effect of “repair or replace as necessary” will not reduce

the period of warranty coverage. Any such part repaired or replaced under warranty must be warranted for a time not less

than the remaining warranty period.

C. Any warranted part that is scheduled for replacement as required maintenance in the written instructions must be warranted

for the period of time prior to the rst scheduled replacement point for that part. If the part fails prior to the rst scheduled

replacement, the part must be repaired or replaced by The Toro® Company. Any such part repaired or replaced under

warranty must be warranted for a time not less than the remainder of the period prior to the rst scheduled replacement point

for the part.

D. Repair or replacement of any warranted part under the warranty provisions of this article must be performed at no charge to

the owner at an Authorized Service Dealer.

E. Notwithstanding the provisions of subsection (D) above, warranty services or repairs must be provided at an Authorized

Service Dealer.

F. The owner must not be charged for diagnostic labor that leads to the determination that a warranted part is in fact defective,

provided that such diagnostic work is performed at an Authorized Service Dealer.

G. Throughout the evaporative emission control system’s two year warranty period, The Toro® Company must maintain a supply

of warranted parts sufcient to meet the expected demand for such parts.

H. Manufacturer approved replacement parts must be used in the performance of any warranty maintenance or repairs and must

be provided without charge to the owner. Such use will not reduce the warranty obligations of The Toro® Company.

I.

The use of any add-on or modied parts will be grounds for disallowing a warranty claim made in accordance with this

article. The Toro® Company will not be liable under this Article to warrant failures of warranted parts caused by the use of an

add-on or modied part.

J.

The Toro® Company shall provide any documents that describe the warranty procedures or policies within ve working

days of request by the Air Resources Board.

Emission Warranty Parts List:

The following lists includes the parts covered under this warranty:

Fuel Lines

Fuel Line Fittings

Clamps

374-0092 Rev A

Summary of Contents for 30433

Page 1: ...Form No 3354 447 Rev A Mid Size Pistol Grip Hydro 15hp with 36in Side Discharge Mower Model No 30433 Serial No 260000001 and Up Register your product at www Toro com Original Instructions EN...

Page 2: ...rts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready Figure 1 identi es the location of the model and...

Page 3: ...aner 32 Servicing the Engine Oil 33 Servicing the Spark Plug 34 Fuel System Maintenance 35 Servicing the Fuel Tank 35 Servicing the Fuel Filter 36 Electrical System Maintenance 36 Servicing the Fuses...

Page 4: ...the area where the equipment is to be used and remove all objects such as rocks toys and wire which can be thrown by the machine Use extra care when handling gasoline and other fuels They are ammable...

Page 5: ...tive last Reconnect the positive rst and negative last Use care when checking blades Wrap the blade s or wear gloves and use caution when servicing them Only replace blades Never straighten or weld th...

Page 6: ...Do not mow slopes greater than 15 degrees Service Never store the machine or fuel container inside where there is an open ame such as near a water heater or furnace Keep nuts and bolts tight especiall...

Page 7: ...Slope Chart 7...

Page 8: ...als Safety decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 1 523552 43 8480 66 1340 67 5360 68 83...

Page 9: ...87 1 Warning wear hearing protection 104 2838 104 8185 105 4109 105 4110 105 4146 106 0699 Manufacturer s Mark 1 Indicates the blade is identi ed as a part from the original machine manufacturer 106 5...

Page 10: ...o not operate the mower with the de ector up or removed 9 To park squeeze the drive levers and rotate the neutral locks forward 4 Stop the engine and pick up debris before operating 10 To drive rotate...

Page 11: ...5 16 inch 2 3 Spring 2 Install the fuel tank Control rods 2 4 E ring 2 Install the control rods Washer 1 5 Cotter pin 1 Install the speed control rod Hairpin cotter pin 2 6 Spacers 6 Install the hair...

Page 12: ...gle bracket discard 2 Nut 5 Small washer 3 Large washer discard 2 Install the center gage wheels with the previously removed bolt spacer small washer and nut Figure 3 Figure 3 1 Center Gage Wheels and...

Page 13: ...8 inch Figure 5 Note The handle position can be adjusted to match the operator s height preference Figure 5 1 Upper handle 6 Lower mounting holes 2 Rear frame 7 Low position 3 Flange nut 3 8 inch 8 H...

Page 14: ...6 inch and washers 5 16 inch Figure 8 5 Secure the left side of the fuel tank to the rear frame with washers 5 16 inch springs and locknuts 5 16 inch Figure 8 Note Tighten left side of the fuel tank u...

Page 15: ...5 Left handle shown 2 Clevis pin 6 Neutral lock 3 Drive lever 7 Hairpin cotter pin 4 Operator Presence Control lever OPC Step 5 Install the Speed Control Rod Parts needed for this step 1 Washer 1 Cot...

Page 16: ...Hairpin cotter 3 Height of cut post rear shown 2 Spacer 3 Install a spacer onto both front height of cut posts and install the hairpin cotter pins 4 On the opposite side of the muf er install unused s...

Page 17: ...Hydro Control Linkages 4 Check the neutral stud refer to Adjusting the Neutral Stud 5 Check the control rods refer to Adjusting the Control Rods 6 Checking the tracking refer to Adjusting the Tracking...

Page 18: ...s Fast and Slow Operator Presence Control OPC Levers When you squeeze the OPC levers against the handles the OPC system senses that the operator is in the normal operating position When you release th...

Page 19: ...n reverse Squeeze right side of drive lever to turn right and left side to turn left Neutral Lock Squeeze drive levers back until an increase in force is felt and move locks to the rear for neutral lo...

Page 20: ...n certain conditions during fueling static electricity can be released causing a spark which can ignite the gasoline vapors A re or explosion from gasoline can burn you and others and can damage prope...

Page 21: ...Level in Engine Maintenance page 32 Note Determine the left and right sides of the machine from the normal operating position Think Safety First Carefully read all the safety instructions and decals...

Page 22: ...econds at a time If the engine fails to start allow for a 15 second cool down period between attempts Failure to follow these instructions can burn out the starter motor 8 When using the recoil start...

Page 23: ...felt 2 Place thumbs on the upper part of the locks and move them back Figure 19 Figure 19 1 Handle 4 Drive lever 2 Neutral lock 5 Full speed forward 3 Neutral position 6 Reverse position Releasing the...

Page 24: ...rol OPC levers are released with the mower engaged and or the speed control is out of neutral The speed control lever is shifted out of neutral without holding OPC levers or with the brake engaged The...

Page 25: ...sing the Neutral Lock 4 Slowly release the drive levers to move forward Figure 22 To go straight release drive levers equally Figure 22 To turn squeeze the drive lever on the side and direction you wa...

Page 26: ...f the body causing uid to run out 3 Release the parking brake 4 Push the machine to the desired location 5 Set the parking brake 6 Close the by pass valves but do not overtighten them Important Do not...

Page 27: ...te All height of cut pins can use only two spacers maximum 1 Select hole in height of cut post and number of spacers corresponding to the height of cut desired Figure 24 2 Using the lift handle raise...

Page 28: ...3 Drive lever 7 Hairpin cotter pin 4 Operator Presence Control lever OPC 2 Loosen the nuts holding the swivel connected to the speed control crank Figure 27 Figure 27 1 Speed control rod 3 Nut 2 Swiv...

Page 29: ...l on the speed control rod and tighten the nuts against the swivel Figure 27 7 Adjust the control rod length by rotating the control rod in the rod tting Figure 27 8 Install hairpin cotter between dri...

Page 30: ...ic clutch Check the hydraulic lines Every 200 hours Replace the oil lter Check the spark plug Replace the fuel lter Every 400 hours Grease the front wheel bearings more often in dirty or dusty conditi...

Page 31: ...he Check Service Reference Aid decal Figure 29 Figure 29 Lubricating the Bearings 1 Lubricate the front wheel bearings and front spindles Figure 30 Note Make sure the rear wheel grease caps are remove...

Page 32: ...from getting into the engine and causing damage Unscrew the cover nut and remove the air cleaner cover Figure 33 3 Remove the air cleaner assembly Figure 33 4 Carefully slide the foam element off the...

Page 33: ...air cleaner element Figure 33 2 Place the air cleaner assembly onto the air cleaner base Figure 33 3 Install the air cleaner cover and secure with cover nuts Figure 33 Servicing the Engine Oil Change...

Page 34: ...a recycling center Figure 38 1 Oil drain valve 2 Oil drain hose 9 Slowly pour approximately 80 of the speci ed oil into the ller cap Figure 37 10 Check the oil level refer to Checking the Engine Oil...

Page 35: ...insulator usually means the air cleaner is dirty Important Never clean the spark plug s Always replace the spark plug s when it has a black coating worn electrodes an oily lm or cracks Figure 41 1 Cen...

Page 36: ...or yearly whichever occurs rst Replacing the Fuel Filter Never install a dirty lter if it is removed from the fuel line Note Note how the fuel lter is installed Note Wipe up any spilled fuel 1 Disenga...

Page 37: ...crank These tabs should be pointing straight down at the 6 o clock position approximately Figure 46 5 If adjustment is needed loosen the nuts on both sides of the swivel on the speed control rod Figur...

Page 38: ...the clevis pin does not contact the back of the slot in the control arm bracket Figure 48 5 Tighten the nut against the yoke Figure 48 Figure 48 1 Neutral control linkage 5 Slot in control arm bracke...

Page 39: ...ge as shown in Figure 50 10 Turn the left rear adjusting nut counter clockwise until wheel rotates forward Figure 50 11 Turn the rear adjusting nut clockwise 1 4 of a turn at a time Then move the spee...

Page 40: ...d adjust the length of spring to 1 inch 26 mm between the washers Figure 52 7 Adjust the spring length by turning the nut at the front of spring Figure 52 8 After adjusting the right hydro control lin...

Page 41: ...oximately 1 4 turn counter clockwise if the wheel is turning forward Figure 53 10 Release the drive lever to the forward drive position and squeeze back into the neutral position Check to see if the w...

Page 42: ...cks 7 Repeat this adjustment for the opposite side Figure 55 1 Handle 5 Neutral position 2 Neutral lock 6 Drive lever 3 Handle 7 Full speed forward 4 Neutral lock slot 8 Control rod Adjusting the Trac...

Page 43: ...1 Raise the cutting unit so the caster wheels are off the oor then block up the front of the mower with jack stands 2 Remove the locking pin and spacer s from the top of the caster wheel fork Figure...

Page 44: ...bearing 1 Remove the locknut and wheel bolt holding the caster wheel to the caster fork Figure 60 Figure 60 1 Locknut 4 Spanner Bushing 2 Wheel Bolt 5 Roller Bearing 3 Bushing 2 Remove one bushing the...

Page 45: ...the operating position 3 Apply the parking brake Setting the parking brake should take a reasonable amount of force If the parking brake does not hold securely an adjustment is required Refer to Adjus...

Page 46: ...m and idler pulley then remove the worn mower belt Figure 63 Figure 63 1 Mower belt 4 PTO Drive Belt 2 Idler arm spring 5 Double Spindle Pulley 3 Outward pulley 7 Install the new mower belt around the...

Page 47: ...Double Spindle Pulley Hydraulic System Maintenance Servicing the Hydraulic System Checking the Hydraulic Fluid Check the hydraulic uid level as follows Check the hydraulic uid level before engine is...

Page 48: ...hydraulic system before performing any work on the hydraulic system Make sure all hydraulic uid hoses and lines are in good condition and all hydraulic connections and ttings are tight before applying...

Page 49: ...Move the speed control lever to the middle speed position and place one drive lever into the drive position If the drive wheel does not rotate it is possible to assist the purging of the system by ca...

Page 50: ...e parking brake Turn the ignition key to off Remove the key and disconnect the spark plug wire s from the spark plug s Inspecting the Blades Inspect the blades every 8 hours 1 Inspect the cutting edge...

Page 51: ...ty conformance of the machine use genuine Toro replacement blades Replacement blades made by other manufacturers may result in non conformance with safety standards 1 Hold the blade end using a rag or...

Page 52: ...Front to Rear Pitch and Checking Side to Side Leveling Frame Set Up Checking the Carrier Frame and Deck Alignment 1 Disengage the PTO and set the parking brake 2 Stop the engine remove the key and wai...

Page 53: ...mm lower than location B Figure 76 5 If the carrier frame is not correct move caster spacers to make it a 1 4 3 8 inch 6 10 mm pitch Figure 76 Move spacers from top or bottom to make the correct pitch...

Page 54: ...ar pitch the front height of cut posts can be adjusted Figure 80 Figure 80 1 Caster Wheel 4 Jam nut 2 Carrier Frame 5 Ball joint 3 Front height of cut pins 2 To raise the front of the deck loosen jam...

Page 55: ...blade front to rear Figure 83 Measure at A and from level surface to the cutting edge of the blade tips Figure 84 Figure 83 Figure 84 4 The measurement should be 4 inch 101 6 mm 5 If it does not measu...

Page 56: ...and spring onto grass de ector Place the L end of spring behind deck edge Note Make sure the L end of spring is installed behind deck edge before installing the bolt as shown in Figure 85 3 Install b...

Page 57: ...to fuel in the tank A Run engine to distribute conditioned fuel through the fuel system 5 minutes B Stop engine allow to cool and drain the fuel tank refer to Servicing the Fuel Tank in Fuel System M...

Page 58: ...ed 2 Air cleaner is dirty 2 Clean the air cleaner element 3 Oil level in the crankcase is low 3 Add oil to the crankcase 4 Cooling ns and air passages under the engine blower housing are plugged 4 Rem...

Page 59: ...are loose 3 Tighten the engine mounting bolts 4 Loose engine pulley idler pulley or blade pulley 4 Tighten the appropriate pulley 5 Engine pulley is damaged 5 Contact an Authorized Service Dealer Abn...

Page 60: ...rive belt and check adjusting shafts and belt guides for correct position 3 Deck belt is worn loose or broken 3 Install new deck belt 4 Deck belt is off pulley 4 Install deck pulley and check the idle...

Page 61: ...Schematics Hydraulic Schematic Rev A 61...

Page 62: ...Electrical Schematic Rev A 62...

Page 63: ...heduled for replacement as required maintenance in the written instructions must be warranted for the warranty period of two years If any such part fails during the period of warranty coverage it must...

Page 64: ...maintenance service or parts such as lters fuel lubricants tune up parts blade sharpening brake and clutch adjustments Any product or part which has been altered or misused or required replacement or...

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