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Form No. 3360-356 Rev B

Groundsmaster

4100-D Traction

Unit

Model No. 30413—Serial No. 2900000001 and Up

Original Instructions (EN)

Summary of Contents for 30413

Page 1: ...Form No 3360 356 Rev B Groundsmaster 4100 D Traction Unit Model No 30413 Serial No 2900000001 and Up Register at www Toro com Original Instructions EN...

Page 2: ...how to operate and maintain your product properly and to avoid injury and product damage You are responsible for operating the product properly and safely You may contact Toro directly at www Toro com...

Page 3: ...Planetary Gear Drive Oil 42 Changing the Rear Axle Lubricant 43 Checking the Rear Wheel Toe In 44 Changing the Front Tires 44 Cooling System Maintenance 44 Servicing the Engine Cooling System 44 Brak...

Page 4: ...slopes incorrect hitching and load distribution The owner user can prevent and is responsible for accidents or injuries occurring to himself or herself other people or property Preparation While mowin...

Page 5: ...e checking cleaning or working on the machine after striking a foreign object Inspect the machine for damage and make repairs before restarting and operating the equipment Torque all the spindle pulle...

Page 6: ...orm of injury or gangrene may result Toro Mower Safety The following list contains safety information specific to Toro products or other safety information that you must know that is not included in t...

Page 7: ...t in good condition If the engine must be running to perform a maintenance adjustment keep hands feet clothing and any parts of the body away from the cutting units attachments and any moving parts Ke...

Page 8: ...ent hazard fan stay away from moving parts 93 7275 1 Read the Operator s Manual 2 Do not use starting aids 93 7818 1 Warning read the Operator s Manual for instructions on torquing the blade bolt nut...

Page 9: ...eadlights 3 Parking brake lock indicator 6 Press down on the lever to tilt the steering wheel 104 3579 1 Low height of cut adjustment 2 High height of cut adjustment 104 3599 1 Do not step here 2 Trac...

Page 10: ...3 Thrown object hazard keep bystanders a safe distance from the machine 4 Warning wear the seat belt when seated in the operator s position 5 Cutting hazard of hand or foot stay away from moving parts...

Page 11: ...n place 6 Tipping hazard lower the cutting unit when driving down slopes do not operate on slopes greater than 15 degrees 7 Warning lock the parking brake stop the engine and remove the ignition key b...

Page 12: ...control to High Battery Symbols Some or all of these symbols are on your battery 1 Explosion hazard 6 Keep bystanders a safe distance from the battery 2 No fire open flame or smoking 7 Wear eye protec...

Page 13: ...115 8455 1 Read the Operator s Manual 13...

Page 14: ...No Parts Required Procedure Before the machine is operated it must be greased to ensure proper lubricating characteristics refer to Greasing the Bearings and Bushings procedure of Lubrication page 33...

Page 15: ...el brakes for turning assistance parking and to aid in obtaining better side hill traction A latch connects the pedals for parking brake operation and transport Pedal Locking Latch The pedal locking l...

Page 16: ...position Key Switch The key switch Figure 4 has three positions Off On Preheat and Start PTO Switch The PTO switch Figure 4 has three positions On engage Neutral and Off disengage Carefully lift and...

Page 17: ...itions R manual reverse Auto normal and F forward only Refer to Engine Cooling Fan Operation in the Operation Section of manual Specifications Note Specifications and design are subject to change with...

Page 18: ...re it has been started for the day If it has already been run allow the oil to drain back down to the sump for at least 10 minutes before checking If the oil level is at or below the add mark on the d...

Page 19: ...int and cold flow characteristics which will ease starting and reduce fuel filter plugging Use of summer grade fuel above 20 F 7 C will contribute toward longer fuel pump life and increased power comp...

Page 20: ...in contact with the rim of the fuel tank or container opening at all times until fueling is complete 1 Park the machine on a level surface 2 Using a clean rag clean area around fuel tank cap 3 Remove...

Page 21: ...tank cap 4 Remove the dipstick from the filler neck and wipe it with a clean rag Insert the dipstick into the filler neck then remove it and check the fluid level The fluid level should be between th...

Page 22: ...eck fill plug from the left side of the gear box Figure 13 and make sure that lubricant is up to the bottom of the hole If the level is low add enough lubricant to bring the level up to the bottom of...

Page 23: ...he wheel fork area 3 Remove the tensioning cap from the spindle shaft Figure 14 and slide the spindle out of the castor arm Put the 2 shims 1 8 inch 3 mm onto the spindle shaft as they were originally...

Page 24: ...ut the two shims 1 8 inch 3 mm onto spindle shaft as they were originally installed These shims are required to achieve a level across the entire width of the cutting units Slide the appropriate numbe...

Page 25: ...osition when operating in height of cuts greater than 2 1 2 inches 64 mm and in the higher position when operating in height of cuts lower than 2 1 2 inches 64 mm 1 Remove the bolt and nut securing th...

Page 26: ...ent blades refer to Checking for a Bent Blade procedure in Mower Maintenance page 50 6 Cut grass in a test area to determine if all cutting units are cutting at the same height 7 If cutting unit adjus...

Page 27: ...ds turn the key to the Off position recheck the controls and procedures wait 15 additional seconds and repeat the starting procedure When the temperature is less than 20 F 75C preheat glow plugs twice...

Page 28: ...tuation by PTO switch Raise either wing cutting unit to the transport position The cutting unit should turn off If the cutting unit does not stop there is a malfunction in the interlock system that sh...

Page 29: ...front rear and sides of the machine On each side of the frame by the side cutting unit lift arms Front center of the operator s platform The rear bumper Operating Characteristics Practice driving the...

Page 30: ...Mow either in the late morning to avoid the dew which causes grass clumping or in late afternoon to avoid the damage that can be caused by direct sunlight on the sensitive freshly mowed grass Select...

Page 31: ...ecommend a blade pitch of 1 4 inch 6 mm A pitch larger than 1 4 inch 6 mm will result in less power required larger clippings and a poorer quality of cut A pitch less than 1 4 inch 6 mm will result in...

Page 32: ...el and cable connections Check the blade drive belt tension Clean the underside of the mower housing and under the belt covers Every 100 hours Inspect the cooling system hoses and clamps Check the fan...

Page 33: ...n an initial fill of special grease and a robust integral seal to keep contaminants and moisture out of the rolling elements The sealed bearings require no lubrication or short term maintenance This m...

Page 34: ...Figure 36 Steering cylinder ball joints 2 Figure 37 Tie rod ball joints 2 Figure 37 King pin bushings 2 Figure 37 The top fitting on the king pin should only be lubricated annually 2 pumps Figure 34...

Page 35: ...ch Figure 39 Lower link pivot 4 Figure 40 Upper link pivot 4 Figure 40 Castor fork shaft bushings 2 Figure 41 Spindle shaft bearings 3 Figure 42 Idler arm pivot bushings 2 Figure 42 Figure 40 Figure 4...

Page 36: ...Figure 43 Lift arm ball joints 2 Figure 44 Figure 43 Figure 44 Wing Lift Assemblies Wing lift cylinder 4 Figure 45 Figure 45 Wing Cutting Units Castor fork shaft bushing 1 each Figure 46 Spindle shaf...

Page 37: ...sure that the cover is sealing around the air cleaner body 1 Pull the latch outward and rotate the air cleaner cover counterclockwise Remove the cover from the body Figure 47 Clean the inside of the a...

Page 38: ...d from the end 6 Reset the indicator Figure 47 if it shows red Servicing the Engine Oil and Filter Service Interval After the first 50 hours Every 150 hours Change the oil and filter initially after t...

Page 39: ...ions Service Interval Every 400 hours Check the fuel lines and connections every 400 hours or yearly whichever comes first Inspect them for deterioration damage or loose connections Servicing the Wate...

Page 40: ...urs of operation Keep the terminals and the entire battery case clean because a dirty battery will discharge slowly To clean the battery wash the entire case with a solution of baking soda and water R...

Page 41: ...short between the battery terminals and metal parts of the machine Incorrect battery cable routing could damage the machine and cables causing sparks Sparks can cause the battery gasses to explode re...

Page 42: ...the check drain plug Figure 58 is at the lowest position Figure 58 1 Check drain plug 2 Place a drain pan under the hub remove the plug and allow the oil to drain 3 When all of the oil has drained pos...

Page 43: ...surface 2 Clean the area around the 3 drain plugs 1 on each end and 1 in the center Figure 60 3 Remove the check plugs to ease in draining of the oil 4 Remove the drain plugs and allow the oil to dra...

Page 44: ...l Every 100 hours Every 2 years This machine is equipped with a hydraulically driven fan drive system that automatically or manually reverses to reduce radiator and screen debris build up While this f...

Page 45: ...fectively Free travel is the distance the brake pedal moves before braking resistance is felt 1 Disengage the locking latch from the brake pedals so that both pedals work independently of each other 2...

Page 46: ...the idler arm Figure 65 Note Make sure the belt is positioned on the spring side of the belt guide Figure 65 Figure 65 1 Belt 4 Belt guide 2 Eye bolt 5 Flange nut 3 Extension spring 6 Stop bolt Replac...

Page 47: ...ge bolt until there is approximately 125 060 000 inch clearance between the head of the bolt and the idler arm Controls System Maintenance Adjusting the Throttle Cable Service Interval After the first...

Page 48: ...nditions If the fluid becomes contaminated contact your local Toro distributor because the system must be flushed Contaminated fluid looks milky or black when compared to clean oil 1 Turn the engine o...

Page 49: ...y for leaks kinked lines loose mounting supports wear loose fittings weather deterioration and chemical deterioration Make all necessary repairs before operating Hydraulic fluid escaping under pressur...

Page 50: ...brake and stop the engine Remove the ignition key 2 Remove the hairpin cotter securing dampers to lift arms Figure 74 Pivot damper toward deck housing Figure 74 1 Damper 2 Hair pin cotter 3 Remove the...

Page 51: ...unit to the desired height of cut 3 Rotate 1 blade so that it points straight forward 4 Using a short ruler measure from the floor to the front tip of the blade Rotate the blade tip to the rear and m...

Page 52: ...lace it if it is damaged 7 Push the castor spindle through the bushings and mounting tube Slide the thrust washer and spacer s onto the spindle Install the tensioning cap on the castor spindle to reta...

Page 53: ...dimension Figure 82 3 Rotate the opposite end of the blade forward Measure between the cutting unit and cutting edge of the blade at the same position as in step 2 The difference between the dimensio...

Page 54: ...king and servicing the cutter blade the sail and the cutting edge Both cutting edges and the sail which is the turned up portion opposite the cutting edge contribute to a good quality of cut The sail...

Page 55: ...and sharpen them on a grinder After sharpening the cutting edges install the blade with the anti scalp cup and blade bolt refer to Removing and Installing the Cutter Blade s Correcting Cutting Unit M...

Page 56: ...shims until the tips of the blades are within the required dimension Important Do not use more than three shims at any one hole location Use decreasing numbers of shims in adjacent holes if more than...

Page 57: ...y posts with Grafo 112X skin over grease Toro Part No 505 47 or petroleum jelly to prevent corrosion D Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery E...

Page 58: ...Schematics Electrical Schematic sheet 1 Rev B 58...

Page 59: ...Electrical Schematic sheet 2 Rev A 59...

Page 60: ...Hydraulic Schematic Rev A 60...

Page 61: ...Notes 61...

Page 62: ...Notes 62...

Page 63: ...Notes 63...

Page 64: ...is not limited to dam age to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are war ranted for the p...

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