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Toro 30069, Operator'S Manual

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Contents

Introduction................................................................. 2
Safety ........................................................................... 4

General Lawn Mower Safety ................................. 4
Sound Pressure for the 32 RD, 36 RD and 48

RD ................................................................... 6

Sound Power for the 32 RD, 36 RD and 48

RD ................................................................... 6

Vibration Level for the 32 RD............................... 6
Vibration Level for the 36 RD............................... 6
Vibration Level for the 48 RD............................... 6
Slope Indicator..................................................... 7
Safety and Instructional Decals ............................. 8

Setup ......................................................................... 10

1 Checking the Fluids and Tyre Pressure .............. 10
2 Reading the Manual and Viewing the

Operator Training Material ............................. 10

Product Overview ...................................................... 11

Controls ............................................................. 11
Specifications ..................................................... 12
Attachments/Acessories .................................... 12

Operation................................................................... 13

Adding Fuel ....................................................... 13
Think Safety First ............................................... 14
Operating the Parking Brake ............................... 14
Starting and Stopping the Engine ........................ 14
Operating the Neutral Locks............................... 15
Operating the Mower Blade Control Knob

(PTO) ............................................................ 16

The Safety Interlock System................................ 16
Driving the Machine Forward and

Backward ....................................................... 17

Bringing the Machine to Neutral Position ............ 17
Stopping the Machine......................................... 17
Pushing the Machine by Hand............................. 18
Transporting Machines ....................................... 18
Adjusting the Height-of-Cut ............................... 18
Adjusting the Caster Position .............................. 19
Adjusting the Handle Height .............................. 20
Height of Cut Chart............................................ 21

Maintenance............................................................... 22

Recommended Maintenance Schedule(s) ................ 22
Lubrication............................................................. 22

How to Grease ................................................... 23
Lubricating the Caster and Wheel

Bearings ......................................................... 23

Greasing the Mower Belt Idler ............................ 23
Greasing the Pump Control and Bell

Crank ............................................................. 23

Engine Maintenance............................................... 24

Servicing the Air Cleaner .................................... 24
Servicing the Engine Oil ..................................... 24

Servicing the Spark Plugs.................................... 26

Fuel System Maintenance ....................................... 27

Servicing the Fuel Tank ...................................... 27
Servicing the Fuel Filter ...................................... 28

Drive System Maintenance ..................................... 29

Adjusting the Speed Control Linkage .................. 29
Adjusting the Neutral Control Linkages .............. 29
Adjusting the Hydro Control Linkages ................ 30
Adjusting the Control Rod.................................. 32
Adjusting the Tracking ....................................... 33
Adjusting the Spring Anchor Links ..................... 33
Checking the Tyre Pressure................................. 33

Cooling System Maintenance .................................. 34

Cleaning the Air Intake Screen ............................ 34

Brake Maintenance ................................................. 34

Servicing the Brake............................................. 34

Belt Maintenance.................................................... 35

Checking the Belts.............................................. 35
Replacing the Mower Belt ................................... 35
Adjusting the Mower Belt Tension ...................... 36

Hydraulic System Maintenance ............................... 38

Servicing the Hydraulic System ........................... 38

Mower Deck Maintenance ...................................... 41

Servicing the Cutting Blades ............................... 41
Adjusting the Blade Brake................................... 42

Storage ....................................................................... 43
Troubleshooting......................................................... 45
Schematics ................................................................. 47

3

Summary of Contents for 30069

Page 1: ...al Walk Behind Traction Unit 18HP Pistol Grip Hydro Drive Model No 30069 Serial No 311000001 and Up To register your product or download an Operator s Manual or Parts Catalog at no charge go to www To...

Page 2: ...dealer or to register your product at Toro Commercial Products Service Department Spellbrook Bishops Stortford CM23 4BU England 44 0 1279 603019 Email uk service toro com Whenever you need service ge...

Page 3: ...tion 19 Adjusting the Handle Height 20 Height of Cut Chart 21 Maintenance 22 Recommended Maintenance Schedule s 22 Lubrication 22 How to Grease 23 Lubricating the Caster and Wheel Bearings 23 Greasing...

Page 4: ...el before starting the engine Never remove the cap of the fuel tank or add gasoline while the engine is running or when the engine is hot If gasoline is spilled do not attempt to start the engine but...

Page 5: ...mower starts to vibrate abnormally check immediately Reduce the throttle setting during engine shut down and if the engine is provided with a shut off valve turn the fuel off at the conclusion of mowi...

Page 6: ...of 105 dBA which includes an Uncertainty Value K of 1 dBA The sound power level was determined according to the procedures outlined in ISO 11094 Vibration Level for the 32 RD Hand Arm Measured vibrat...

Page 7: ...degrees Use the slope chart to determine the degree of slope of hills before operating Do not operate this machine on a slope greater than 20 degrees Fold along the appropriate line to match the recom...

Page 8: ...st 40 13 010 1 Cutting hazard of hand 2 Cutting hazard of foot 95 5537 1 Read the Operator s Manual for instructions on operating the cutting blade 3 Push forward to engage 2 Pull back to disengage 10...

Page 9: ...ight handle while the left handle is in the Forward position 13 Thrown object hazard keep bystanders a safe distance from the machine 5 To turn the machine left engage Neutral on the left handle while...

Page 10: ...ne crankcase refer to Checking the Engine Oil Level Check the grease for the mower and mower deck Check the tyre pressure refer to Checking the tyre Pressure Note The cutting blades are set to a 2 inc...

Page 11: ...s Fast and Slow Operator Presence Control OPC Levers When you squeeze the OPC levers against the handles the OPC system senses that the operator is in the normal operating position When you release th...

Page 12: ...neutral lock Fuel Shut off Valve Close the fuel shut off valve when transporting or storing mower Choke Use the choke to start a cold engine Specifications Note Specifications and design are subject t...

Page 13: ...from your vehicle before filling Do not fill gasoline containers inside a vehicle or on a truck or trailer bed because interior carpets or plastic truck bed liners may insulate the container and slow...

Page 14: ...chine or leave it unattended Before each use check the parking brake for proper operation If the parking brake does not hold securely adjust it Refer to Servicing the Parking Brake CAUTION Children or...

Page 15: ...ake sure fuel shut off valve is closed before transporting or storing machine as fuel leakage may occur Before storing machine remove wire from the sparking plug s to prevent possibility of accidental...

Page 16: ...amper with the interlock switches Check the operation of the interlock switches daily and replace any damaged switches before operating the machine Understanding the Safety Interlock System The safety...

Page 17: ...ck 4 Slowly release the drive levers to move forward Figure 13 To go straight release drive levers equally Figure 13 To turn squeeze the drive lever on the side and direction you want to turn Figure 1...

Page 18: ...lly read all the safety instructions Knowing this information could help you your family pets or bystanders avoid injury To transport the machine Stop the engine remove the key set the brake and close...

Page 19: ...drive wheels 4 Remove the drive wheels 5 Loosen but do not remove the 2 top axle bolts Figure 16 6 Remove the 2 lower axle bolts Figure 16 Figure 16 1 Top axle bolt 2 Lower axle bolt 7 Raise or lower...

Page 20: ...Pivot handle to desired operating position and install lower flange bolts 3 8 x 1 inch and flange nuts into mounting holes Tighten all flange bolts Figure 19 1 Control rod fitting 6 High position 2 Lo...

Page 21: ...1 1 7 8 inch 48 mm 2 1 8 inch 54 mm 2 3 8 inch 60 mm 2 5 8 inch 67 mm 2 7 8 inch 73 mm C 2 0 2 1 8 inch 54 mm 2 3 8 inch 60 mm 2 5 8 inch 67 mm 2 7 8 inch 73 mm 3 1 8 inch 79 mm C 2 1 2 1 4 inch 57 mm...

Page 22: ...lts Check the mower belt tension Every 100 hours Grease the blade engagement bellcrank Change the engine oil Check the spark plugs Check hydraulic lines and hoses Every 200 hours Replace the paper air...

Page 23: ...rease the fitting on the mower belt idler arm pivot Figure 20 Note Remove the mower deck cover to access the grease fitting for the mower belt idler arm Greasing the Pump Control and Bell Crank Servic...

Page 24: ...foam element off the paper element Figure 21 Figure 21 1 Cover 3 Paper element 2 Hose clamp 4 Foam element Cleaning the Foam Air Cleaner Element 1 Wash the foam element in liquid soap and warm water W...

Page 25: ...t do not thread onto tube Figure 23 7 Pull the dipstick out and look at the end If the oil level is low slowly pour only enough oil into the filler tube to raise the level to the Full mark Important D...

Page 26: ...e Spark Plugs Service Interval Specification Service Interval Every 100 hours Ensure that the air gap between the center and side electrodes is correct before installing the spark plug Use a spark plu...

Page 27: ...he fuel tank when the engine is cold Do this outdoors in an open area Wipe up any gasoline that spills Never smoke when draining gasoline and stay away from an open flame or where a spark may ignite t...

Page 28: ...O and set the parking brake 2 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Close fuel shut off valve at the fuel tank Figure 28 4 Squeez...

Page 29: ...nkage until the tabs are at the 6 o clock position Figure 30 Figure 30 1 Speed control rod 4 Tabs 6 o clock position 2 Yoke 5 Jam nut 3 Speed control crank 6 Pull the speed control lever back to neutr...

Page 30: ...oosen the nut against the neutral control linkage yoke Figure 32 11 Adjust the neutral control linkage until the respective drive wheel stops while the drive lever is pulled against the neutral spring...

Page 31: ...nut an additional 1 2 turn and tighten the front adjusting nut Note Make sure flat part of linkage is perpendicular to pin part of swivel Figure 33 Figure 33 1 Hydraulic control linkage 3 Incorrect p...

Page 32: ...the speed control lever to the medium speed position Note The OPC levers must be held down whenever the speed control lever is out of the neutral position or the engine will kill 2 Move the respectiv...

Page 33: ...ired on the hydro pump control arms to prevent the drive system from stalling 1 Disengage the PTO and set the parking brake 2 Stop the engine and wait for all moving parts to stop before leaving the o...

Page 34: ...brake does not hold securely adjust it Checking the Parking Brake 1 Move the machine onto a level surface 2 Disengage the power take off PTO and stop the engine 3 Set the parking brake Note Setting th...

Page 35: ...e belt is rotating blades slipping when cutting grass frayed belt edges burn marks and cracks are signs of a worn mower belt Replace the mower belt if any of these conditions are evident Replacing the...

Page 36: ...e 44 Note The eyebolt threads on both ends of the turnbuckle should be engaged a minimum of 5 16 inch 8 mm Figure 44 1 Locknut 4 Assist arm 2 Turnbuckle 5 1 2 inch 13 mm deflection here 3 Front stop 5...

Page 37: ...m 5 Assist arm link 2 Front assist arm stop 6 Yoke 3 Rear assist arm stop 7 Hairpin cotter pin 4 Turnbuckle 8 To adjust the assist arm link remove the hairpin cotter pin from the assist arm Figure 48...

Page 38: ...side the tank has two levels depending if the oil is warm or cold 1 Position machine on a level surface 2 Disengage the power take off PTO and shut off the engine 3 Wait for all moving parts to stop b...

Page 39: ...ce drain pan under filter Figure 51 5 Remove the old filter and wipe the filter adapter gasket surface clean Figure 51 Figure 51 1 Hydraulic filter 3 Adapter 2 Gasket 6 Apply a thin coat hydro fluid t...

Page 40: ...or both pumps Note Hydraulic reservoir can be pressurized to up to 5 psi 0 35 bar to speed this process 8 If either drive wheel still does not rotate stop and repeat steps 4 and 5 on the respective pu...

Page 41: ...the curved area Figure 53 If you notice any damage wear or a slot forming in this area Figure 53 immediately install a new blade Checking for Bent Blades 1 Rotate the blades until the ends face forwa...

Page 42: ...Figure 58 Repeat this procedure until the blade is balanced Figure 58 1 Blade 2 Balancer Installing the Blades 1 Install the bolt curved washer and blade Select the proper number of spacer s for the...

Page 43: ...ressure refer to Checking the Tyre Pressure in Drive System Maintenance page 29 8 For long term storage A Add stabilizer conditioner additive to fuel in the tank B Run engine to distribute conditioned...

Page 44: ...es Paint is available from your Authorized Service Dealer 12 Store the machine in a clean dry garage or storage area Remove the key from the ignition switch and keep it in a memorable place Cover the...

Page 45: ...fuel system 8 Contact an Authorized Service Dealer 1 Engine load is excessive 1 Reduce the ground speed 2 Oil level in the crankcase is low 2 Add oil to the crankcase Engine overheats 3 Cooling fins...

Page 46: ...ck the belt tension 2 Mower deck belt is broken 2 Install new deck belt 3 Mower deck belt is off pulley 3 Inspect the belt and replace if damaged Check the pulleys and idlers and adjust the belt tensi...

Page 47: ...Schematics G0161 12 Electrical Schematic Rev A Hydraulic Schematic Rev A 47...

Page 48: ...Notes 48...

Page 49: ...Notes 49...

Page 50: ...Notes 50...

Page 51: ...8 Ibea S P A Italy 39 0331 853611 Irriamc Portugal 351 21 238 8260 Irrigation Products Int l Pvt Ltd India 86 22 83960789 Jean Heybroek b v Netherlands 31 30 639 4611 Lely U K Limited United Kingdom 4...

Page 52: ...ted to weather storage practices contamination use of unapproved coolants lubricants additives fertilizers water or chemicals etc Normal noise vibration wear and tear and deterioration Normal wear and...

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