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Installation Instructions

2

DESCRIPTION

USE

QTY.

Square Key 3/16 x 1.25 (HP Models) or 
3/16 x 0.50 (SP Models)

1

Installing the blade assembly

Oil Drain Tube

1

Draining the engine oil

Brake Cable

1

Replacing the brake cable

Blade Retainer

Blade Spacer

Drive Pulley (SP Models only)

1

1

1

Replacing the blade retainer and the drive
pulley

Before Installing

POTENTIAL HAZARD

If you leave the wire on the spark plug,
someone could accidentally start the engine.

WHAT CAN HAPPEN

Someone accidentally starting the engine can
seriously injure you or other bystanders.

HOW TO AVOID THE HAZARD

Disconnect the wire from the spark plug before
you install the kit. Set the wire aside so that it
does not accidentally contact the spark plug.

1. Disconnect the wire from the spark plug.

POTENTIAL HAZARD

If gasoline is spilled on a hot engine, it could
ignite.

WHAT CAN HAPPEN

Contact with burning gasoline could cause
serious personal injury.

HOW TO AVOID THE HAZARD

Drain the gasoline from a cold engine only.

2. Make sure that the engine is cool. Remove the cap

from the fuel tank and use a pump-type syphon to
drain the fuel into a clean, approved gasoline
container.

Note: This is the only procedure that Toro recommends
for draining the fuel.

3. Connect the wire to the spark plug.

4. Start the engine and let it run until it runs out of fuel.

5. Disconnect the wire from the spark plug.

6. Drain the engine oil (Refer to your operator’s manual

for the procedure).

Disassembly

Removing the Starter Rope

Remove the starter rope from the rope guide (Fig. 1).

2

m–2705

1

Figure 1

1.

Rope guide

2.

Starter rope

Removing the Cable Ties

Cut the cable ties that hold the cables to the handle.

Removing the Fuel Tank

1. Disconnect the fuel line from the engine (Fig. 2).

Summary of Contents for 100-2863

Page 1: ...rge tunnel and the door assembly Screw 3 8 16 x 1 5 3 Replacing the engine Engine Decal 1 Clamp 1 Installing the brake cable on the engine Bolt 1 Throttle Control Throttle Cable E Ring 1 1 2 Replacing...

Page 2: ...plug POTENTIAL HAZARD If gasoline is spilled on a hot engine it could ignite WHAT CAN HAPPEN Contact with burning gasoline could cause serious personal injury HOW TO AVOID THE HAZARD Drain the gasolin...

Page 3: ...ews that secure the belt cover to the lawn mower deck Fig 3 Set the cover and the fasteners aside for the installation m 224 2 1 2 Figure 3 1 Belt cover 2 Self tapping screw 2 2 Loosen the cable clamp...

Page 4: ...de Assembly 1 Remove the blade bolt the lock washer the blade stiffener accelerator the blade the blade retainer the spacer and the square key and the crankshaft protector Fig 7 1 2 3 4 5 6 7 8 9 10 1...

Page 5: ...n the discharge tunnel with the holes in the lawn mower deck 2 Fasten the rear left and the rear right corners of the discharge tunnel to the lawn mower deck using two capscrews two flat washers and t...

Page 6: ...Remove four hex head screws from the front quadrants Fig 11 Leave the quadrants in place m 4678 1 2 3 Figure 11 1 Front quadrants 2 Hex head screw 4 3 Engine guard 2 Install the new engine guard on t...

Page 7: ...ssion as shown in Figure 13 2 1 3 Figure 13 1 Throttle cable 2 Blade brake cable 3 Cable tie Adjusting the Throttle Control 1 Connect the throttle cable to the speed control lever on the engine Fig 14...

Page 8: ...6 1 2 4 3 Figure 16 Self propelled Model 1 Handle 2 Brake lever 3 3 16 in to 1 4 in 4 Cable bracket E Pull down on the cable conduit until there is no slack in the wire F Tighten the nut G Secure the...

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