Canon Multi Function Professional Puncher-A1 Service Manual Download Page 1

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SERVICE

MANUAL

Professional
Puncher-A1

2005 CANON INC. CANON Professional Puncher-A1 REV. 0 PRINTED IN U.S.A.

DU7-

1175

-000

NOVEMBER 2005
REV. 0

SM Pro Pucnher A1cover.qxp 11/29/2005 10:36 AM Page 1

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Summary of Contents for Multi Function Professional Puncher-A1

Page 1: ...SERVICE MANUAL Professional Puncher A1 COPYRIGHT 2005 CANON INC CANON Professional Puncher A1 REV 0 PRINTED IN U S A DU7 1175 000 NOVEMBER 2005 REV 0 Get other manuals https www bkmanuals com...

Page 2: ...LE 13 4 4 GREEN BELT REPLACEMENT ALIGNER PANEL REMOVAL EXPLANATION 14 4 5 GREEN BELT REPLACEMENT PAPER ENTRANCE SIDE 15 4 6 GREEN BELT REPLACEMENT PAPER EXIT SIDE 21 4 7 BACK GAGE ASSEMBLY 28 4 8 INST...

Page 3: ...Hz Europe Sheet Sizes Supported Punching Bypass Mode not punching Letter 21 59cm x 27 94cm 29 74cm edge only 5 5 x 8 5 upto 11 x 17 supports all stocks and weights that the printer supports in bypass...

Page 4: ...A1 is capable of punching a variety of hole punch patterns by simply changing the Die Set Die sets can be changed in seconds without tools The Die Sets currently available are listed below North Ameri...

Page 5: ...move all shipping tape from doors and levers 2 2 UNIT SET UP Step One Connect the communication cable Step Two Connect the power cord 2 3 UNIT OPERATION Check to ensure that the paper chip tray is sec...

Page 6: ...usage and will help to keep the punch pins clean The magnet is intended to keep the felt pad in place during typical handling If the pad and magnet came off of this die set during shipping or unpackin...

Page 7: ...cord Occasionally it will be necessary to remove the rear cover and remove paper dust built up around the motor and other electrical components Use a vacuum cleaner if possible A small paintbrush can...

Page 8: ...2 DIE SET MAINTENANCE Die sets have a minimum life expectancy of 500 000 cycles depending on application environmental factors and maintenance Periodic lubrication of the punch pins can extend the li...

Page 9: ...an if necessary Inspect the Drive Rollers clean if necessary Inspect the Paper Path Panels clean if necessary Inspect each Die Set for wear Run at least 100 sheets of paper Look for signs of excess pa...

Page 10: ...terchangeable tip screwdriver 4 2 DIE SET POSITION CRADLE ADJUSTMENT CENTERING PUNCHED HOLES The die set position cradle is set in the factory however because of the punched hole spacing on the PB die...

Page 11: ...e removed to access the die set position cradle CRADLE Before adjusting the die set position cradle you must first note what direction the die set cradle must move Before you adjust the die set positi...

Page 12: ...the punched holes are too close to the rear of the machine then you must turn the adjustment screw counter clockwise TURN COUNTER CLOCKWISE If the punched holes are too close to the front of the mach...

Page 13: ...f the machine and tighten the lock down screw This will ensure positive engagement between the locking lever and the die set TILT TO BOTTOM OF M C SCREW TIGHTEN Run a test sample of punched paper and...

Page 14: ...ricant preferably formulated with Teflon Note This lubrication is not required during the normal life but is reasonable to do this of the module every needs service 9 To replace any component of the p...

Page 15: ...5 64 9 64 Nut Driver 1 4 5 16 Rare Earth Magnet Snake Neck optional good for retrieving any hardware that happens to fall in hard to reach spots Snap Ring pliers E Ring tool NOTE During assembly be s...

Page 16: ...Frame Step 8 Remove the 4 screws that secure the Front Paper Chute D set aside Step 9 To remove the J2 Flipper Door Latch E A Unhook the spring of the J2 Flipper on the right end B Remove only one th...

Page 17: ...de Aligner Assembly L which is the large sheet metal Assembly that actually containers the Green Belt and Aligner A Remove the 6 Screws that secure the face of this Assembly E Remove the 2 screws that...

Page 18: ...the metal surface of the Aligner Roller Assembly is flush with the Sheet Metal surface of the Paper Guide A 12 metal ruler works well to check this adjustment Slip the ruler under the green belt and...

Page 19: ...r Guide Assembly and that the Sensor Harness is properly connected 3 Loosely secure it in place with 3 screws on the left and 3 on the right 4 Loosely install the 2 top screws 5 Once all 8 mounting sc...

Page 20: ...lon Flange Bearing in place D Secure with 2 E Rings on the inside of the bearing E Inspect by pressing in on the bottom area of the sheet metal for 1 should see a slight deflection of each Idler Rolle...

Page 21: ...nches Nut Driver Rare Earth Magnet Snake Neck optional good for retrieving any hardware that happens to fall in hard to reach spots Snap Ring pliers E Ring tool NOTE During assembly be sure not to ove...

Page 22: ...er A1 NOTE You do not need to lift upward and you do not need to remove the Top Cover B Step 6 To remove the J2 Flipper C Door Latch A Remove only one the one closest to the frame of the E Rings of th...

Page 23: ...Shaft B Slide the Shaft all the way out through the front of the Professional Puncher A1 C Remove the 2 Nylon Bearings D Remove and set aside the Rear Aligner Idler Paper Guide Assembly Step 9 To rem...

Page 24: ...hese screws you must first remove the Die Set Storage Shelf and the Cable Shield attached to the Die Storage Shelf at the paper entrance side Moving the Die Storage Shelf aside will enable better acce...

Page 25: ...ng Rotate the shaft to confirm that the belt tracks properly Step 14 Slide the Aligner into place loosely attach the 4 Pan Head Screws with the 4 Lock Washers BELT STRETCH ROTATE Check that the metal...

Page 26: ...he Sensor on the back b Lift it up slightly to clear the lower Transition Paper Guide c Be sure to clear the Sensor Bracket at the top left d Be sure that the Flex Coupling Shaft is sticking out of th...

Page 27: ...Paper Guide A Hold it loosely in place B Press the Nylon Flange Bearings into place through both pieces of sheet metal with the Flange to the inside C Slide the Shaft through the front of the machine...

Page 28: ...es their Die Set some Chad always comes with the Die and falls to the bottom of the machine or to the floor As a general practice it is a good Preventative Maintenance practice to vacuum the inside of...

Page 29: ...emove the four screws holding the Die rail at the rear of the Professional Puncher A1 Step 5 Remove the wire that attaches the solenoid to the PC board After all the screws and the wire are removed yo...

Page 30: ...ty mentioned above Now you need to run some paper and check for skew at this point you can now use the three screws to adjust skew if needed After the adjustment is made re test with the three hole di...

Page 31: ...finement 4 10 SOFTWARE UPDATE PROCEDURE VERSION 10 SOFTWARE UPDATE PROCEDURE Version 1 0 Tools Required USB to DB9 female crossover cable Computer with USB port and Hyper Terminal Software Download ne...

Page 32: ...ad Windows Application file Hyper Terminal From Hyper Terminal File Tab Open boot load ht From Hyper Terminal Screen Press Enter Key Press V for current software version number and name BOOTLOADER V P...

Page 33: ...like this BOOTLOADER V Pro Punch A1 Ver 04 14 BOOTLOADER Downloading 0xF00000 Successful download of Professional Punch A1 Ver 04 15 Begin downloading hex file or enter a command listed below in G o...

Page 34: ...l Exit sensor Jam detect Sensor 8 Optical Bypass sensor Sheet speed measurement Jam detect Sensor 9 Optical Vane Monitors rotation of punch mechanism Controls clutch and brake Switch 1 Keypad Selects...

Page 35: ...er 1 accelerates the sheet to match the transport speed 19 msec after the sheet s trailing edge passes sensor 2 Stepper 1 is decelerated to match the previously measured input speed Punch Control The...

Page 36: ...36 Get other manuals https www bkmanuals com...

Page 37: ...as well as the supply voltage Check the power supplied from the outlet No indication of power Unit is plugged in Main Control Board a minimum of 2 of the 3 LED s on this board should be lit if not bo...

Page 38: ...Motor Adjust or replace Adjust or replace Adjust or replace Paper Jam and or Punch shaft does not return to the HOME position Punch Brake is not performing properly Adjust or replace Paper Jam and or...

Page 39: ...ered Die Set positioning bracket is out of adjustment Inspect and adjust as required see adjustment procedure Punched holes are not parallel to the edge of the paper Back Stop Back Gauge is not functi...

Page 40: ...Die Sets contact your authorized reseller 6 2 CHANGING THE PUNCH DIE SETS Your Professional Puncher A1 offers the convenience of interchangeable die sets allowing you to economically punch documents...

Page 41: ...front of the machine s base The drawer must be periodically pulled out and emptied The Professional Puncher A1 incorporates microprocessor technology to inform the operator when the Chip Drawer needs...

Page 42: ...eceives preventative maintenance every 6 months or sooner depending on usage 6 5 PROBLEM SOLVING OPERATOR LEVEL PROFESSIONAL PUNCHER A1 Problem Probable Cause No power won t punch Power cord not attac...

Page 43: ...same as printer Punch Capacity Single Sheet Single Sheet Chip Tray Capacity 3 500 sheets 3 500 sheets Installation space with host machine 2 331mm 91 8 W x 792mm 31 2 D 2 331mm 91 8 W x 792mm 31 2 D P...

Page 44: ...Get other manuals https www bkmanuals com...

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