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7

Adjustments

After the cutting unit is unboxed, use the following
procedures to ensure that the cutting units are adjusted
properly.

Adjusting the Bedknife to the
Reel

Bedknife to reel adjustment is accomplished by loosening
or tightening bedbar adjusting screws, located on top of
mower.

1. Position machine on a flat, level work surface. Make

sure reel contact is removed by turning bedbar adjusting
screws counterclockwise (Fig. 8).

1

Figure 8

1.

Bedbar adjusting screw

2. Tilt mower on back to expose bedknife and reel.

Important

 

Make sure nuts on back end of bedbar

adjusting screws are not resting on work surface (Fig. 4).

3. At one end of reel, insert a long strip of newspaper

between reel and bedknife (Fig. 9). While slowly
rotating reel forward, turn bedbar adjusting screw
clockwise (on same end of reel, one click at a time, until
paper is pinched lightly, when inserted from the front,
parallel to the bedknife. A slight drag will be noted as
the paper is pulled.

Figure 9

Note: Each time adjusting screw is rotated one click
clockwise, bedknife moves .0007 in. closer to reel. Do not
overtighten the adjusting screws.

4. Check for light contact at other end of reel using paper

and adjust as required.

5. After adjustment is accomplished, check to see if reel

can pinch paper when inserted from the front and cut
paper when inserted at a right angle to the bedknife
(Fig. 9). It should be possible to cut paper with
minimum contact between the bedknife and the reel
blades. Should excessive reel drag be evident it will be
either necessary to backlap or regrind the cutting unit to
achieve the sharp edges needed for precision cutting
(see Toro reel sharpening manual).

Adjusting the Rear Roller

1. Adjust rear roller brackets (Fig. 10 & 11) to low or high

position depending on desired height of cut range.

Position the spacer above the sideplate mounting
flange (factory setting) when height of cut settings
range from 1/16 to 1/4” (Fig. 10).

1

2

3

Figure 10

1.

Spacer

2.

Roller bracket

3.

Sideplate mounting flange

Position the spacer below the sideplate mounting
flange when height of cut settings range from 1/8”
to 1” (Fig. 11).

2

3

1

Figure 11

1.

Spacer

2.

Roller bracket

3.

Sideplate mounting flange

Summary of Contents for 04610

Page 1: ...Operator s Manual English EN GB Form No 3328 789 Rev A 8 and 11 Blade DPA Reel Mowers Greensmaster 3000 Series Model No 04610 Serial No 230000001 and Up Model No 04611 Serial No 230000001 and Up ...

Page 2: ...contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready Figure 1 illustrates the location of the model and serial numbers on the product 1 Figure 1 1 Location of the model and serial numbers Write the product model and serial numbers in the space below Model No Serial No This manual identifies potential hazards and has special safet...

Page 3: ...aft is a 1 375 inch diameter tube with drive inserts permanently pressed in both ends A replaceable floating coupler with an internal eight tooth spline is factory installed on the right end and held in place by a snap ring The floating coupler may be moved to the other end when the cutting unit is used on the Greensmaster 3250 D right front position Frame Die cast aluminum cross member with two b...

Page 4: ...er 3250 Set of three Model No 04631 Powered Roller Brush for Greensmaster 3050 3100 3150 Set of three Model No 04640 Powered Roller Brush for Greensmaster 3250 Set of three Model No 04641 Close Wiehle Scraper Kit One scraper Part No 106 4661 Wide Wiehle Scraper Kit One scraper Part No 106 4662 Full Roller Scraper Kit One scraper Part No 106 4663 Rear Roller Scraper Kit One scraper Part No 106 2649...

Page 5: ...2 Fill out and return to Toro 1 The cutting unit is shipped without a front roller Install the roller using the loose parts supplied with the cutting unit and installation instructions included with the roller 2 Ensure that all nuts and bolts are securely fastened 3 Install the proper lift link to match the suspension Hoop link Fig 2 for Greensmaster 3000 3000 D 3050 3100 and 3150 traction units I...

Page 6: ...ig 5 1 Figure 5 1 Counter weight B On right end of cutting unit remove plastic plug from bearing housing Fig 6 C Remove the 2 allen head screws securing the motor mount to the right end of the cutting unit Remove the motor mount Fig 6 1 3 2 Figure 6 1 Motor mount 2 Plastic plug 3 Allen head screw 2 D Remove the snap ring securing the drive coupler in the reel tube Fig 7 Remove the drive coupler 1 ...

Page 7: ...djusting screw is rotated one click clockwise bedknife moves 0007 in closer to reel Do not overtighten the adjusting screws 4 Check for light contact at other end of reel using paper and adjust as required 5 After adjustment is accomplished check to see if reel can pinch paper when inserted from the front and cut paper when inserted at a right angle to the bedknife Fig 9 It should be possible to c...

Page 8: ...d amount of adjustment is possible by setting the cutting unit on a surface plate and loosening the sideplate mounting capscrews Fig 12 Adjust and re tighten capscrews 1 Figure 12 1 Sideplate mounting capscrews Important Whenever the cutting unit has to be tipped to expose bedknife reel prop up rear of cutting unit to make sure nuts on back end of bedbar adjusting screws are not resting on work su...

Page 9: ... Chart Bedknife Part No Height of Cut Micro cut Optional 93 4262 062 188 Tournament Standard 93 4263 125 375 Low cut Optional 93 4264 188 1 00 High cut Optional 94 6392 312 1 00 Fairway Optional 63 8600 375 1 00 Adjusting the Cut Off Bar Adjust cut off bar to assure clippings are cleanly discharged from the reel area 1 Loosen screws securing top bar Fig 16 to cutting unit 1 Figure 16 1 Cut off bar...

Page 10: ...bs one click at a time clockwise until light contact is felt and heard Important Light contact is preferred at all times If light contact is not maintained the bedknife reel edges will not sufficiently self sharpen and dull cutting edges will result after a period of operation If excessive contact is maintained bedknife reel wear will be accelerated uneven wear can result and quality of cut may be...

Page 11: ...ing parts Stay away from the reel while backlapping Never use a short handled paint brush for backlapping Part No 29 9100 Handle assembly complete or individual parts are available from your local Authorized Toro Distributor 1 Position the machine on a clean level surface lower the cutting units stop the engine engage the parking brake and remove the ignition key 2 Remove the reel motors from the ...

Page 12: ...eather storage practices contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to damage to seats due to wear or abrasion worn painted surfaces scratched decals or win dows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to the scheduled rep...

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