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All Rights Reserved

Printed in the USA

 2002 by The Toro Company

8111 Lyndale Avenue South
Bloomington, MN  55420-1196

Contents

Page

Introduction

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Specifications

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

General Specifications 

3

. . . . . . . . . . . . . . . . . . . . . 

Optional Equipment

4

. . . . . . . . . . . . . . . . . . . . . . . 

Setup

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Loose Parts Chart

5

. . . . . . . . . . . . . . . . . . . . . . . . . 

Adjustments

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Adjusting the Bedknife to the Reel

7

. . . . . . . . . . . . 

Adjusting the Rear Roller

7

. . . . . . . . . . . . . . . . . . . 

Adjusting the Height of Cut

8

. . . . . . . . . . . . . . . . . 

Adjusting the Cut-Off Bar

9

. . . . . . . . . . . . . . . . . . 

Operation

10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Cutting Unit Characteristics

10

. . . . . . . . . . . . . . . . . 

Daily Adjustments of Cutting Unit

10

. . . . . . . . . . . . 

Maintenance

10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Servicing the Bedbar

10

. . . . . . . . . . . . . . . . . . . . . . 

Backlapping the Reel

11

. . . . . . . . . . . . . . . . . . . . . . 

The Toro General Commercial Products Warranty

12

. . 

Introduction

Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.

Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. Figure 1 illustrates
the location of the model and serial numbers on the
product.

1

Figure 1

1.

Location of the model and serial numbers

Write the product model and serial numbers in the space
below:

Model No.

Serial No.

This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. DangerWarning, and Caution are
signal words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.

Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.

Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.

Caution signals a hazard that may cause minor or moderate
injury if you do not follow the recommended precautions.

This manual uses two other words to highlight information.

Important

 calls attention to special mechanical

information and Note: emphasizes general information
worthy of special attention.

Summary of Contents for 04610

Page 1: ...Operator s Manual English EN GB Form No 3328 789 Rev A 8 and 11 Blade DPA Reel Mowers Greensmaster 3000 Series Model No 04610 Serial No 230000001 and Up Model No 04611 Serial No 230000001 and Up ...

Page 2: ...contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready Figure 1 illustrates the location of the model and serial numbers on the product 1 Figure 1 1 Location of the model and serial numbers Write the product model and serial numbers in the space below Model No Serial No This manual identifies potential hazards and has special safet...

Page 3: ...aft is a 1 375 inch diameter tube with drive inserts permanently pressed in both ends A replaceable floating coupler with an internal eight tooth spline is factory installed on the right end and held in place by a snap ring The floating coupler may be moved to the other end when the cutting unit is used on the Greensmaster 3250 D right front position Frame Die cast aluminum cross member with two b...

Page 4: ...er 3250 Set of three Model No 04631 Powered Roller Brush for Greensmaster 3050 3100 3150 Set of three Model No 04640 Powered Roller Brush for Greensmaster 3250 Set of three Model No 04641 Close Wiehle Scraper Kit One scraper Part No 106 4661 Wide Wiehle Scraper Kit One scraper Part No 106 4662 Full Roller Scraper Kit One scraper Part No 106 4663 Rear Roller Scraper Kit One scraper Part No 106 2649...

Page 5: ...2 Fill out and return to Toro 1 The cutting unit is shipped without a front roller Install the roller using the loose parts supplied with the cutting unit and installation instructions included with the roller 2 Ensure that all nuts and bolts are securely fastened 3 Install the proper lift link to match the suspension Hoop link Fig 2 for Greensmaster 3000 3000 D 3050 3100 and 3150 traction units I...

Page 6: ...ig 5 1 Figure 5 1 Counter weight B On right end of cutting unit remove plastic plug from bearing housing Fig 6 C Remove the 2 allen head screws securing the motor mount to the right end of the cutting unit Remove the motor mount Fig 6 1 3 2 Figure 6 1 Motor mount 2 Plastic plug 3 Allen head screw 2 D Remove the snap ring securing the drive coupler in the reel tube Fig 7 Remove the drive coupler 1 ...

Page 7: ...djusting screw is rotated one click clockwise bedknife moves 0007 in closer to reel Do not overtighten the adjusting screws 4 Check for light contact at other end of reel using paper and adjust as required 5 After adjustment is accomplished check to see if reel can pinch paper when inserted from the front and cut paper when inserted at a right angle to the bedknife Fig 9 It should be possible to c...

Page 8: ...d amount of adjustment is possible by setting the cutting unit on a surface plate and loosening the sideplate mounting capscrews Fig 12 Adjust and re tighten capscrews 1 Figure 12 1 Sideplate mounting capscrews Important Whenever the cutting unit has to be tipped to expose bedknife reel prop up rear of cutting unit to make sure nuts on back end of bedbar adjusting screws are not resting on work su...

Page 9: ... Chart Bedknife Part No Height of Cut Micro cut Optional 93 4262 062 188 Tournament Standard 93 4263 125 375 Low cut Optional 93 4264 188 1 00 High cut Optional 94 6392 312 1 00 Fairway Optional 63 8600 375 1 00 Adjusting the Cut Off Bar Adjust cut off bar to assure clippings are cleanly discharged from the reel area 1 Loosen screws securing top bar Fig 16 to cutting unit 1 Figure 16 1 Cut off bar...

Page 10: ...bs one click at a time clockwise until light contact is felt and heard Important Light contact is preferred at all times If light contact is not maintained the bedknife reel edges will not sufficiently self sharpen and dull cutting edges will result after a period of operation If excessive contact is maintained bedknife reel wear will be accelerated uneven wear can result and quality of cut may be...

Page 11: ...ing parts Stay away from the reel while backlapping Never use a short handled paint brush for backlapping Part No 29 9100 Handle assembly complete or individual parts are available from your local Authorized Toro Distributor 1 Position the machine on a clean level surface lower the cutting units stop the engine engage the parking brake and remove the ignition key 2 Remove the reel motors from the ...

Page 12: ...eather storage practices contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to damage to seats due to wear or abrasion worn painted surfaces scratched decals or win dows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to the scheduled rep...

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