background image

10

Operation

Note: Determine the left and right sides of the machine
from the normal operating position.

Cutting Unit Characteristics

The dual knob bedknife-to-reel adjustment system
incorporated in this cutting unit simplifies the adjustment
procedure needed to deliver optimum mowing
performance. The precise adjustment possible with the dual
knob/bedbar design gives the necessary control to provide a
continual self-sharpening action—thus maintaining sharp
cutting edges, ensuring good quality-of-cut, and greatly
reducing the need for routine backlapping.

Daily Adjustments of Cutting
Unit

Prior to mowing each day, or as required, each cutting unit
must be checked to verify proper bedknife-to-reel contact.
This must be performed even though quality of cut is
acceptable.

1. Lower the cutting units onto a hard surface, shut off the

engine, and remove the ignition key.

2. Slowly rotate the reel in a reverse direction, listening

for reel-to-bedknife contact. If no contact is evident,
turn the bedknife adjusting knobs clockwise, one click
at a time, until light contact is felt and heard.

Note: The adjustment knobs have detents corresponding to
0.0007 in. (0.018 mm) bedknife movement for each
indexed position.

3. If excessive contact is felt, turn the bedknife adjusting

knobs counterclockwise, one click at a time until no
contact is evident. Then turn the bedknife adjusting
knobs one click at a time clockwise, until light contact
is felt and heard.

Important

 

Light contact is preferred at all times. If

light contact is not maintained, the bedknife/reel edges will
not sufficiently self-sharpen and dull cutting edges will
result after a period of operation. If excessive contact is
maintained, bedknife/reel wear will be accelerated, uneven
wear can result, and quality of cut may be adversely
affected.

Note: As the reel blades continue to run against the
bedknife, a slight burr will appear on the front cutting edge
surface along the full length of the bedknife. If a file is
occasionally run across the front edge to remove this burr,
improved cutting can be obtained.

After extended running, a ridge will eventually develop at
both ends of the bedknife. These notches must be rounded
off or filed flush with the cutting edge of the bedknife to
ensure smooth operation.

Maintenance

Note: Determine the left and right sides of the machine
from the normal operating position.

Servicing the Bedbar

Removing the Bedbar

1. Turn bedbar adjuster screw, counterclockwise, to back

bedknife away from reel (Fig. 17).

1

2

3

Figure 17

1.

Bedbar adjusting screw

2.

Spring tension nut

3.

Bedbar

2. Back out the spring tension nut, until the washer is no

longer tensioned against the bedbar (Fig. 17).

3. On each side of the machine, loosen the nut securing the

bedbar bolt (Fig. 18).

1

2

Figure 18

1.

Bedbar bolt

2.

Nut

4. Remove each bedbar bolt allowing bedbar to be pulled

downward and removed from machine (Fig. 18).
Account for 2 nylon and 2 stamped steel washers on
each end of bedbar (Fig. 19).

Summary of Contents for 04610

Page 1: ...Operator s Manual English EN GB Form No 3328 789 Rev A 8 and 11 Blade DPA Reel Mowers Greensmaster 3000 Series Model No 04610 Serial No 230000001 and Up Model No 04611 Serial No 230000001 and Up ...

Page 2: ...contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready Figure 1 illustrates the location of the model and serial numbers on the product 1 Figure 1 1 Location of the model and serial numbers Write the product model and serial numbers in the space below Model No Serial No This manual identifies potential hazards and has special safet...

Page 3: ...aft is a 1 375 inch diameter tube with drive inserts permanently pressed in both ends A replaceable floating coupler with an internal eight tooth spline is factory installed on the right end and held in place by a snap ring The floating coupler may be moved to the other end when the cutting unit is used on the Greensmaster 3250 D right front position Frame Die cast aluminum cross member with two b...

Page 4: ...er 3250 Set of three Model No 04631 Powered Roller Brush for Greensmaster 3050 3100 3150 Set of three Model No 04640 Powered Roller Brush for Greensmaster 3250 Set of three Model No 04641 Close Wiehle Scraper Kit One scraper Part No 106 4661 Wide Wiehle Scraper Kit One scraper Part No 106 4662 Full Roller Scraper Kit One scraper Part No 106 4663 Rear Roller Scraper Kit One scraper Part No 106 2649...

Page 5: ...2 Fill out and return to Toro 1 The cutting unit is shipped without a front roller Install the roller using the loose parts supplied with the cutting unit and installation instructions included with the roller 2 Ensure that all nuts and bolts are securely fastened 3 Install the proper lift link to match the suspension Hoop link Fig 2 for Greensmaster 3000 3000 D 3050 3100 and 3150 traction units I...

Page 6: ...ig 5 1 Figure 5 1 Counter weight B On right end of cutting unit remove plastic plug from bearing housing Fig 6 C Remove the 2 allen head screws securing the motor mount to the right end of the cutting unit Remove the motor mount Fig 6 1 3 2 Figure 6 1 Motor mount 2 Plastic plug 3 Allen head screw 2 D Remove the snap ring securing the drive coupler in the reel tube Fig 7 Remove the drive coupler 1 ...

Page 7: ...djusting screw is rotated one click clockwise bedknife moves 0007 in closer to reel Do not overtighten the adjusting screws 4 Check for light contact at other end of reel using paper and adjust as required 5 After adjustment is accomplished check to see if reel can pinch paper when inserted from the front and cut paper when inserted at a right angle to the bedknife Fig 9 It should be possible to c...

Page 8: ...d amount of adjustment is possible by setting the cutting unit on a surface plate and loosening the sideplate mounting capscrews Fig 12 Adjust and re tighten capscrews 1 Figure 12 1 Sideplate mounting capscrews Important Whenever the cutting unit has to be tipped to expose bedknife reel prop up rear of cutting unit to make sure nuts on back end of bedbar adjusting screws are not resting on work su...

Page 9: ... Chart Bedknife Part No Height of Cut Micro cut Optional 93 4262 062 188 Tournament Standard 93 4263 125 375 Low cut Optional 93 4264 188 1 00 High cut Optional 94 6392 312 1 00 Fairway Optional 63 8600 375 1 00 Adjusting the Cut Off Bar Adjust cut off bar to assure clippings are cleanly discharged from the reel area 1 Loosen screws securing top bar Fig 16 to cutting unit 1 Figure 16 1 Cut off bar...

Page 10: ...bs one click at a time clockwise until light contact is felt and heard Important Light contact is preferred at all times If light contact is not maintained the bedknife reel edges will not sufficiently self sharpen and dull cutting edges will result after a period of operation If excessive contact is maintained bedknife reel wear will be accelerated uneven wear can result and quality of cut may be...

Page 11: ...ing parts Stay away from the reel while backlapping Never use a short handled paint brush for backlapping Part No 29 9100 Handle assembly complete or individual parts are available from your local Authorized Toro Distributor 1 Position the machine on a clean level surface lower the cutting units stop the engine engage the parking brake and remove the ignition key 2 Remove the reel motors from the ...

Page 12: ...eather storage practices contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to damage to seats due to wear or abrasion worn painted surfaces scratched decals or win dows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to the scheduled rep...

Reviews: