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tornos DECO 20a, Installation Instructions Manual

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tornos DECO 20a Installation Instructions Manual Download Page 37

INSTALLATION −  DECO 20a  /  DEC0 26a  /  DECO 20e  /  DECO 26e

300561 en − 05/08

Chap. 4.1 /1

4.

INDEX

4.1

INDEX:  SPARE PARTS

Replacement parts are to be found in the following three books :
− Instructions for use / Servicing and / or Machine Equipment and /or Options and their tooling.

020200, Screw M6x20, Chap. 3.2.1 /3

213031, Screw M10x35, Chap. 3.2.1 /3

216989, Screw M6x12, Chap. 3.2.1 /3

501100, Nut M10, Chap. 3.2.1 /3

562360, Yellow rod, Chap. 3.2.1 /3

562361, Yellow piece, Chap. 3.2.1 /3

565278, Yellow piece, Chap. 3.2.1 /3

580076, Washer 10.5 x 20, Chap. 3.2.1 /3

580449, Screw M10x40, Chap. 3.2.1 /3

821953, Rod dia. 6 / 8 mm, Chap. 3.2.1 /3

Summary of Contents for DECO 20a

Page 1: ...ON 300561 en Printed in Switzerland Copyright c 1999 2008 TORNOS SA CH 2740 MOUTIER http www tornos ch Δ ATTENTION Before handling operating the machine read first the SAFETY REGULATIONS DECO 20a 26a DECO 20e 26e ...

Page 2: ......

Page 3: ...bly reduced by following the training courses organized and offered by TORNOS S A The CE marking indicates conformity with the European standards of safety health environment and protection TORNOS S A Rue Industrielle 1 1 1 CH 2740 MOUTIER SUISSE Tél 032 494 44 44 Fax 032 494 49 03 TORNOS TECHNOLOGIES IBERICA Pol Ind El Congost Avda St Julia 206 Nave 8 E 08400 GRANOLLERS Tel 34 93 846 59 43 Fax 34...

Page 4: ...age Attention indicates incorrect actions or such that may cause damage Prohibition indicates an action or operation prohibited because of evident or alleged hazards Info Gives information or comment related to safety Note Gives information unrelated to safety Important Safety Indications Δ Warning Read the instruction before operating the machine Should the user disregard the instructions of this...

Page 5: ...1 2 1 1 Handling Equipment 1 2 2 UNPACKING LATHE 1 2 3 CLEANING LATHE 1 2 3 1 Cleaning Lathe after Unpacking 1 3 LOCATION INSTALLATION 1 3 1 FLOOR PLANS 1 3 2 FLOOR LOCATION 1 3 2 1 Removing Transport Locks 1 3 3 FLOOR PLAN FOR DECO 20A 4 3 3 1 Floor Plan for DECO 20a with Thrust Tube Operation Detail 5 3 3 2 Floor Plan for DECO 20a with Chip Conveyor 6 3 3 3 Floor Plan for DECO 20a with Barfeeder...

Page 6: ...ts 15 3 6 ELECTRIC INSTALLATION 16 3 6 1 Installation Characteristics 17 3 7 ELECTRIC CONNECTION DECO 20A 26A 18 3 7 1 Connecting TORNOS Autotransformer 19 3 7 2 Connecting Non TORNOS Autotransformer 21 3 8 ELECTRIC CONNECTION DECO 20A 0018 0020 DECO 26A 0018 0020 22 3 8 1 Connecting TORNOS Autotransformer 23 3 8 2 Connecting Non TORNOS Autotransformer 24 3 9 CONNECTING BARFEEDER AND CHIP CONVEYOR...

Page 7: ... DATA Feature Notes DECO 20a data DECO 26a data Length 2270 mm 2270 mm Width 1550 mm 1550 mm Height without signal lamp 2220 mm 2220 mm Enclosure weight approx 650 kg 650 kg Full weight approx 3300 kg 3750 kg Specific load per surface unit 12 0 daN cm2 13 9 daN cm2 Note For more details consult your operating instructions entitled OPERATION MAINTENANCE Note For more details consult your operating ...

Page 8: ...sembly TORNOS have issued instructions with the characteristics functions required for the feeder lathe interface The instructions are entitled INTERFACE SPECIFICATIONS FOR STOCK TUBE OR BARFEEDER These specifications must be strictly complied with to avoid malfunc tioning of the bar feeding system which might be imputed to the lathe TORNOS declines any liability whatsoever should a damage or acci...

Page 9: ...o the TRANSPORT INFO Sheet 300551 included in the machine s docu mentation What to do Notes Pull out nails from the cover and then from the walls of the case Remove the vacuum packing plastic Remove the wooden wedges and ropes that hold various items 2 3 CLEANING LATHE 2 3 1 Cleaning Lathe after Unpacking Note For certain destinations the machine is rust protected What to do Notes Wash carefully w...

Page 10: ...INSTALLATION DECO 20a DEC0 26a DECO 20e DECO 26e 300561 en 05 08 Chap 2 3 1 2 ...

Page 11: ...lar bar feeding method See your instructions INTERFACE SPECIFICATIONS FOR INSTALLATION OF STOCK TUBE OR BARFEEDER Δ Warning Spacing between the lathe and the barfeeder must be too close for fingers to get in between and suffer injury 3 2 1 Removing Transport Locks What to do Notes Remove the wooden wedges and ropes that hold various items in place oil tank chip pan manipulator hatches Take down th...

Page 12: ...INSTALLATION DECO 20a DEC0 26a DECO 20e DECO 26e 300561 en 05 08 Chap 3 2 1 2 306009f1 25 0 23 0 03 0 21 0 For DECO VERSION 0018 0020 306009f2v2 ...

Page 13: ... Item Designation Axis Item to lock 030 562360 Yellow rod Z4 040 562361 Yellow piece Z3 210 020200 Screw M6x20 Z4 220 213031 Screw M10x35 Z3 230 501100 Nut M10 Z4 240 580076 Washer 10 5x20 Z3 250 580449 Screw M10x40 Z4 821953 Rod dia 6 8 mm Spindle etc 090 565278 Yellow piece Bridage Z3 for trans port of DECO VER SION 0018 0020 200 216989 Screw M6x12 Bridage Z3 for tran sport of DECO VER SION 0018...

Page 14: ...INSTALLATION DECO 20a DEC0 26a DECO 20e DECO 26e 300561 en 05 08 Chap 3 3 4 3 3 FLOOR PLAN FOR DECO 20a 199223f6 E F E E ...

Page 15: ...INSTALLATION DECO 20a DEC0 26a DECO 20e DECO 26e 300561 en 05 08 Chap 3 3 1 5 3 3 1 Floor Plan for DECO 20a with Thrust Tube Operation Detail 199223f7 ...

Page 16: ...INSTALLATION DECO 20a DEC0 26a DECO 20e DECO 26e 300561 en 05 08 Chap 3 3 2 6 3 3 2 Floor Plan for DECO 20a with Chip Conveyor 199223f10 ...

Page 17: ...INSTALLATION DECO 20a DEC0 26a DECO 20e DECO 26e 300561 en 05 08 Chap 3 3 3 7 3 3 3 Floor Plan for DECO 20a with Barfeeder SSF 226 199223f9 ...

Page 18: ...INSTALLATION DECO 20a DEC0 26a DECO 20e DECO 26e 300561 en 05 08 Chap 3 3 4 8 3 3 4 Floor Plan for DECO 20a with Feed Tube LNS 199223f8 ...

Page 19: ...INSTALLATION DECO 20a DEC0 26a DECO 20e DECO 26e 300561 en 05 08 Chap 3 4 9 3 4 FLOOR PLAN FOR DECO 26a 199225f4 E F E E ...

Page 20: ...INSTALLATION DECO 20a DEC0 26a DECO 20e DECO 26e 300561 en 05 08 Chap 3 4 1 10 3 4 1 Floor Plan for DECO 26a with Thrust Tube Operation Detail 199225f5 ...

Page 21: ...INSTALLATION DECO 20a DEC0 26a DECO 20e DECO 26e 300561 en 05 08 Chap 3 4 2 11 3 4 2 Floor Plan for DECO 26a with Chip Conveyor 199225f7 ...

Page 22: ...INSTALLATION DECO 20a DEC0 26a DECO 20e DECO 26e 300561 en 05 08 Chap 3 4 3 12 3 4 3 Floor Plan for DECO 26a with Barfeeder SSF 532 199225f6 ...

Page 23: ...INSTALLATION DECO 20a DEC0 26a DECO 20e DECO 26e 300561 en 05 08 Chap 3 4 4 13 3 4 4 Floor Plan for DECO 26a with Feed Tube LNS 199223f8 ...

Page 24: ...ugh the holes in three Support Plates E The screws merely fix the machine to the floor and must not support its weight The floor at the four support points must be hard stable vibration free perfectly level 3 4 6 Fixing Lathe on the Floor What to do Notes Preparations Set loose the screw of Adjustable Support Plate F The screw is delivered with acces sories Put the machine on its other three Perma...

Page 25: ...bile Units What to do Notes Locking See Fig 306009f1 306009f2 Put the yellow locking pieces in place to lock the frontwork unit the pickoff spindle i e lock Z3 and Z4 axes The first locking is carried out ex works For the next use Servicing Tools 306110 Caution Lock as above whenever moving the machine about Do not remove the transport locks until the lathe is properly located Note Before removing...

Page 26: ...ther work on the electric equipment the power must be cut off The work must be carried out only by an authorized technician to avoid the danger of electrocution Deficient connections may also cause serious damage to the installation Fig 106 QS0 XS94 XS1 Lathe s input terminal box Autotransformer Fig 107 TC1 to mains Autotransformer XS38 ...

Page 27: ...mp cooling 1 Reserve 2 Socket for eternet TM1 Autotransformer if required TC1 Mains voltage transformer inside lathe s enclosu re XS1 Single phase current socket 230V 50Hz 3 6 1 Installation Characteristics Feature Notes Data Lathe power Average effective power acc to lathe application 10 kW approx Installed power 14 kVA approx Mains tolerances rated voltage frequency 10 1 Hz for 50 60 Hz Main cir...

Page 28: ...voltage YES see Fig 106 YES NO Machine properly connected Turn off Main Switch QS0 Adjust voltage at TC1 transformer input see Fig 108 If voltage too high connect to R S T 380 If voltage too low connect to R S T 420 Turn off Main Switch QS0 Adjust voltage at TC1 transformer input see Fig 108 If voltage too high connect to R S T 440 If voltage too low connect to R S T 480 YES NO NO 220V 240V or US ...

Page 29: ...ormer see para below YES Cut off mains supply YES NO 2 1 Diagram continued below Connect 50 Hz mains supply Connect 60 Hz mains supply TORNOS autotransformer See Fig 106 L1 L2 L3 60 Hz mains input 230V 230V 230V 460V 460V 500V 460V 500V 500V 200V 200V 200V Lathe s input terminal box 50Hz See Fig 106 L1 L2 L3 50 Hz mains input 230V 230V 230V 400V 400V 500V 400V 500V 500V 200V 200V 200V Lathe s inpu...

Page 30: ...NO 2 1 Machine properly connected Turn off Main Switch QS0 Adjust voltage to TC1 transformer input see Fig 108 If voltage too high connect to R S T 380 If voltage too low connect to R S T 420 Turn off Main Switch QS0 Adjust voltage to TC1 transformer input see Fig 108 If voltage too high connect to R S T 440 If voltage too low connect to R S T 480 Connecting TORNOS Autotransformer continued 220V 2...

Page 31: ...utotransformer is located outside the lathe enclosure YES NO Cut off mains supply Turn on Main Switch QS0 see Fig 106 Connect 50 Hz mains supply Connect 60 Hz mains supply See Fig 106 400V L1 400V L2 400V L3 50Hz mains input Lathe s input terminal box 50 Hz See Fig 106 460V L1 460V L2 460V L3 60Hz mains input Lathe s input terminal box ...

Page 32: ...o see chapter Connecting TORNOS autotransformer Connect mains supply to machine Section acc to ASE 6 mm2 or acc to local regulations Mains Machine terminal box see fig 301 L1 L2 L3 L1 L2 L3 Turn on Main Switch QS0 Check XS1 service socket voltage yes see fig 301 220V 240V or US socket voltage 100V 110V Machine properly connected yes Mains 400V 50Hz or 460V 60Hz ...

Page 33: ...the machine no Autotransformer TORNOS Connecting Non TORNOS autotransformer see para below Machine input terminal box L1 L2 L3 yes Cut off mains supply 50Hz Mains input 50 Hz 230V 230V 230V 400V 400V 500V 400V 500V 500V 200V 200V 200V Machine input terminal box see fig 106 L1 L2 L3 Mains input 60 Hz 230V 230V 230V 460V 460V 500V 460V 500V 500V 200V 200V 200V yes no 2 Connect 50 Hz mains supply ...

Page 34: ... 220V 240V or US socket voltage 100V 110V yes 2 Machine properly connected 1 3 8 2 Connecting Non TORNOS Autotransformer Caution The autotransformer is located outside the machine Machine input terminal box see fig 106 400V L1 400V L2 400V L3 50Hz mains input For 50Hz mains yes no 50 Hz Cut off mains supply Machine input terminal box see fig 106 460V L1 460V L2 460V L3 60Hz mains input For 60Hz ma...

Page 35: ...ck Main Switch QS0 See also SAFETY REGULATIONS DECO 2000 What to do Notes Disconnect the electric cabinet QS0 at 0 etc as above Note See also your Instructions INTERFACE SPECIFICATIONS FOR INSTALLATION OF STOCK TUBE OR BARFE EDER and INTERFACE SPECIFICATIONS FOR INSTALLATION OF CHIP CONVEYOR Connect the barfeeder over Socket XS94 Connect the chip conveyor over Socket XS38 ...

Page 36: ...or breakdowns of the machine Feature Notes Data Air quality according to ISO 8573 1 Quality class workshop standard 4 Size grading max 15 μm Mass concentration 8 mg m3 Pressure dew point max 3 C Oil content max 5 mg m3 For STANDARD PNEUMATICS and PICKOFF SPINDLE PNEUMATICS follow this note Note For more details consult your operating instructions entitled OPERATION MAINTENANCE 3 10 2Pneumatical co...

Page 37: ...ervicing and or Machine Equipment and or Options and their tooling 020200 Screw M6x20 Chap 3 2 1 3 213031 Screw M10x35 Chap 3 2 1 3 216989 Screw M6x12 Chap 3 2 1 3 501100 Nut M10 Chap 3 2 1 3 562360 Yellow rod Chap 3 2 1 3 562361 Yellow piece Chap 3 2 1 3 565278 Yellow piece Chap 3 2 1 3 580076 Washer 10 5 x 20 Chap 3 2 1 3 580449 Screw M10x40 Chap 3 2 1 3 821953 Rod dia 6 8 mm Chap 3 2 1 3 ...

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