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Top Gun 3200 AC/DC TIG, Operation Manual

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Top Gun 3200 AC/DC TIG Operation Manual Download Page 30

TOPGUN 3200 AC/DC TIG USER MANUAL

30

VRD

The device has a VRD (Voltage Reduction
Device), which for welding mode MMA with rutile and
basic electrodes reduces no-load voltage, which
significantly increases user security.

VRD CAN ONLY BE TURN ON IN MMA MODE DUE TO

REGULATION IN AU.

Summary of Contents for 3200 AC/DC TIG

Page 1: ...1 OPERATION MANUAL TOPGUN 3200 AC DC TIG...

Page 2: ...F SYMBOLS 3 APPLICATION 6 DESCRIPTION OF THE MACHINE 6 TECHNICAL SPECIFICATIONS 7 EQUIPMENT 8 DESIGN CONNECTION 8 TIG MMA WELDING BEFORE YOU WORK 8 WORKING CONDITIONS 8 DESCRIPTION OF THE CONTROL PANE...

Page 3: ...can damage your eyes Always use safety glasses Electric shock can result in death Do not touch electrical components when the device is connected to power Use dry and complete protective gloves and p...

Page 4: ...ic field can disrupt the functioning of pacemakers Consult a doctor before starting work Do not weld at height without proper protection A device falling or falling over may cause injury Before starti...

Page 5: ...iculties in ensuring electromagnetic compatibility at these locations due to conducted and radiated disturbances The device should be operated in accordance with the Regulation of the Minister of Econ...

Page 6: ...e AC BALANCE parameter i e the balance of alternating current it is possible to adjust the ratio of its phase duration relative to each other TIG AC HF analogous function enabling alternating current...

Page 7: ...Hz 40 100 AC balance 10 90 Pre Flow Post Flow AC DC mode s 0 10 0 10 initial final current DC mode A 10 320 initial final current AC mode A 20 320 Pulse base current DC A 10 304 Pulse base current AC...

Page 8: ...plate Remove any flammable materials from the welding area Do not use the device on a stable surface Use suitable protective clothing for welding gloves apron work boots mask or a helmet with certifi...

Page 9: ...ection switches on The operator must wait a certain amount of time to cool down the device depending on degree of device overload and external conditions it may take a few to several minutes Efficienc...

Page 10: ...rs 3 Button to return to the previous menu additionally held for 5 seconds to return to factory settings RESET 4 Adjustment knob Turn Select and Adjust Press Confirm and Switch to next Long press for...

Page 11: ...TOPGUN 3200 AC DC TIG USER MANUAL 11 9 DESCRIPTION OF THE SYSTEM B CHOICE OF WELDING METHOD Use the botton 2 or 6 to choose welding method press button 5 to confirm...

Page 12: ...ickness of the material being welded Other parameters of the device are selected automatically using the database of uploaded programs Step 1 material selection The user selects the welded material fr...

Page 13: ...owever this requires proper preparation and cleaning of the edges of both welded elements The mechanical properties of the additive material should be similar to the properties of the welded parts The...

Page 14: ...TOPGUN 3200 AC DC TIG USER MANUAL 14 PREPARATION OF VOLUME ELECTRODES Preparation of tungsten electrodes depending on the type of welding current...

Page 15: ...ble 2 Choice of electrode diameter aluminum welding Current range welding A diameter of the electrode mm Material thickness mm Aluminum welding 20 75 1 0 0 5 1 0 25 110 1 6 1 0 2 0 60 160 2 4 2 0 3 0...

Page 16: ...right side select 2T 4T Pulse or continuous current welding description of pulse welding parameters is on page19 Synergic mode manual mode In synergic mode the user only need to adjusts the basic wel...

Page 17: ...ould be 70 to 90 values of the basic welding current It is used to avoid remelting and melting in the initial welding phase Up slope Time at which the start current reaches the value of the main weldi...

Page 18: ...ter filling Crater current The final current should be 70 to 90 values of the basic welding current It is used for the correct purpose end of weld in its final phase crater filling Very important when...

Page 19: ...opper and some non ferrous metal alloys A distinction is made between DC negative and DC positive polarity welding on a TIG welding torch Most welding work is carried out using DC negative polarity us...

Page 20: ...C TIG welding process Polarity Negative DC Positive DC Penetration Deep and narrow Shallow and wide Efficiency heat electrode Very good BAD high wear Heat distribution 70 material 30 material 30 elect...

Page 21: ...pecifies the time proportion between welding with peak current in relation to the base current Pulse frequency Parameter specifying the number of changes between the peak current value and the base cu...

Page 22: ...lding the most common electrode is pure tungsten green or tungsten with the addition of lanthanum gold color recommended for low welding currents preparation of the electrode consists in appropriate b...

Page 23: ...correctnessettings suggesting the user thickness material to be welded see screen for current In manual mode all parameters welding are manually adjusted by user Control of welding parameters from th...

Page 24: ...welding current ATTENTION The characters in the top frame match suggested thickness of welded material AC balance Parameter specifying the heat ratio carried between the electrode tungsten and welded...

Page 25: ...rent changes AC welding in one second Post flow Attention After the welding arc has expired keep the torch in a position that allows the welding area to cool down with shielded gas Welding parameters...

Page 26: ...temperature of the electrode and the workpiece including the welder has an effect on the depth of penetration and the width of the weld In a situation where balance is positive longer duration tbal co...

Page 27: ...50 will reduce the time tbal duration and proportional extension of the t bal duration Fig Lyn 5 TIG 3200 AC DC Balance AC 25 Turning the control knob to the right and setting AC Balances above 50 wi...

Page 28: ...e electric Arc ignition is created by touching the electrode with the end of the workpiece The welder feeds the electrode as it melts into the workpiece to hold the arc with a fixed length and at the...

Page 29: ...d Welding current setting Spin the knob to adjust welding current HOT START Function facilitating the start of welding When the arc strikes the welding current is temporarily increased to heat up the...

Page 30: ...VRD The device has a VRD Voltage Reduction Device which for welding mode MMA with rutile and basic electrodes reduces no load voltage which significantly increases user security VRD CAN ONLY BE TURN O...

Page 31: ...oil mist filter BEFORE ANY MAINTENANCE SWITCH OFFDEVICE AND THEN DISCONNECT THE PLUG FROM THE POWER SOURCE MAXIMUM PERMISSIBLE PRESSURE AIR USED FOR INTERIOR FAN THE DEVICES ARE 3 BAR USING THE AIR AT...

Page 32: ...OR INTERIOR FAN THE DEVICES ARE 3 BAR USING THE AIR AT HIGHER PRESSURE MAY DAMAGEELECTRONIC SUB ASSEMBLIES LOCATED INSIDE THE DEVICE The procedure of cleaning the interior of the device illustrative p...

Page 33: ...ence The message may also appear when using an extension cord with the wrong diameter After this message appears please turn off the devices for 5 minutes if is still displayed after being turned back...

Page 34: ...ed for welding and is stored according to guidelines procedure x Check if the material surface was purified MMA Excessive Welding current too high too small electrode diameter incorrect connection of...

Page 35: ...3200 AC DC TIG USER MANUAL 35 TIG Difficulties with ignition of the arc Incorrectly selected consumables TIG torch connector collet electrode Select the handle components x for these same parameters d...

Page 36: ...TOPGUN 3200 AC DC TIG USER MANUAL 36 12 ELECTRICAL DIAGRAM Lyn 9 Electrical diagram...

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