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9

10

case;  the  rectification  bridge  ,  electrolytic  capacitor  etc.  are  installed  on  the  bottom,  the 

medium  frequency  transformer,  fast  recovery  rectifiers,  heat  sink  etc.  are  installed  in  the 

centre of the box.

Cutter Type Coding

• Combination of the English letter and the Arabic numerals.

• Implication of Coding:

Main Technical Data

Items

Unit                                    POWER CUT 25K

Rated input voltage

V

240

Power supply frequency

Hz

50/60

Phase

PH.

1

Rated input capacitance

KVA

3.8

Rated input current

A

15.8

Output non-load voltage

V

306

Rated operation voltage

V

90

Output Current

A

15-25

Gas flow

L/min

300

Air pressure

MPa

0.30~0.6

Lag gas time

s

5~10

Max cutting thickness

mm

8

Rated duty cycle

%

40

Cooling type

Fan-cooled 

Arc start type

High-frequency transfer arc

Insulation grade

grade

H

Case Protection Class

IP

IP21S

Weight

kg

9.6

Dimension (L*W*H)

mm

432*173*331

Applying Norm of Cutter

POWER CUT 25K conforms with the AS 60974-1standard to perform.

INSTALLATION & MAINTENANCE OF THE TORCH & REPLACEMENT OF THE 

SPARE PARTS

Notice: please make sure the power supply switch is off before loading/unloading the cutting 

torch and replacing the spare parts.

• The installation of the torch’s spare parts should follow the order according to the pictures 

listed blow. Please notice during the installation: the distributor should not be installed in 

reverse, and the protection cover should be screwed tightly, but please be alert that over 

pressure would smash the distributor.

• While the nozzle’s hub hole is burnt to a degree that it will affect the cutting slot, it should 

be replaced in time

• The electrode should be replaced in time when it worn down or be shortened to about 2mm, 

otherwise the torch will be broken. (See the following pictures.)

   

Cutting Torch Assemble Sketch

• If there are any spare part such as the torch’s protection cover or the distributor are 

broken, they should be replaced in time.

• The torch’s cable, working gas pipe, protection cover or the wire are broken, then they 

should be replace in time

Remark of Illustration

   

 Ground

   

  Descending

   

 Plasma Cutting

   

Power Source & AC 1 Phase

   

1 Phases Arc Welding transformer -- Rectifier

   

DC

Type

Summary of Contents for POWER CUT 25K

Page 1: ......

Page 2: ...before use 1 3 Use of Your Cutter Do not operate the cutting if the output cable electrode torch wire is wet Do not immerse them in water These components and the Cutter must be completely dry before...

Page 3: ...mit harmful fumes that are dangerous to breathe If necessary use a ventilator respirator with air supply or remove the coating from the material in the weld area The fumes emitted from some metals whe...

Page 4: ...metal as a result The melted metal will be blown off by the high speed gas flow at the same time to form into narrow cutting slot thus the metal can be melted and cut very rapidly This cutting equipm...

Page 5: ...appening in the tightened places such as the loose and slipped magnetic core regulating screw connecting wire happening in the cutting machine The external parts installed on the cutter s panel must g...

Page 6: ...THE TORCH REPLACEMENT OF THE SPARE PARTS Notice please make sure the power supply switch is off before loading unloading the cutting torch and replacing the spare parts The installation of the torch...

Page 7: ...water proof test is conducting while the movable part is standstill H H insulation grade INSTALLATION SEE FOLLOWING PICTURES Cutter s Placement The dust acid and erosible dirt in the air at the job si...

Page 8: ...ot in the air or it will reduce life span of the torch s electrode and puzzle It will be better to start cutting at the edge of the work piece unless you must do perforation operation on the work piec...

Page 9: ...d repair 5 Can t cut or no high frequency output Discharge gap is too big Adjust to suitable gap High pressure mica capaci tance ruined Replace Pilot transformer is ruined Replace Main controlling boa...

Page 10: ...ckness is not up to the rated standard Slag drop out from the Cutting Mouth of Work Piece Pilot is not stable during operation Input compressed air pres sure is too low or too high Adjust air pressure...

Page 11: ...ed is too slow Accelerate cutting speed Torch s electrode or nozzle is burnt down Replace electrode or noz zle Cutting speed is too high Adjust cutting thickness mode to thin mode Type of nozzle is no...

Page 12: ...35 Heat sink junction plate 2 16 Output reactor 1 36 Support strip 4 17 Bracket for torch trigger 1 37 Main control panel 1 18 Coupling transformer 1 38 Bracket for rectifier 1 19 Output panel 1 39 E...

Page 13: ...in and snow Keep notice of Attention sign on the packing box The storage ware should keep dry and air circulation free from corrosive gas or dust The tolerable temperature ranges from 25 C to 55 C and...

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