ToolPRO POWER CUT 25K Instruction Manual Download Page 4

5

6

Electromagnetic Field

                  

   

   

  - Electromagnetic fields can interfere with various electrical and electronic 

                    devices such as pacemakers.

                 - Consult your doctor before using any electric arc Cutter or cutting device

- Keep people with pacemakers away from your cutting area when cutting.

- Do not wrap cable around your body while cutting.

- Wrap torch and ground cable together whenever possible.

- Keep torch and ground cables on the same side of your body.

Shielding Gas Cylinders Can Explode

 

   

 

                 High pressure cylinders can explode if damaged, so treat them carefully.

                 - Never expose cylinders to high heat, sparks, open flames, mechanical shocks or

                    arcs.

- Do not touch cylinder with cutting torch.

- Do not cut on the cylinder

- Always secure cylinder upright to a cart or stationary object.

- Keep cylinders away from cutting or electrical circuits.

- Use the proper regulators, gas hose and fittings for the specific application.

- Do not look into the valve when opening it.

- Use protective cylinder cap whenever possible

1.5 Proper Care, Maintenance and Repair

 

-Always have power disconnected when working on internal components.

- Do not touch or handle PC board without being properly grounded with a wrist strap. Put PC 

board in static proof bag to move or ship. 

-Do not put hands or fingers near moving parts such as drive rolls of fan 

USE AND CARE

• 

Do not modify the POWER CUT 25K in any way. 

Unauthorized modification may impair 

the  function  and/or  safety  and  could  affect  the  life  of  the  equipment.  There  are  specific 

applications for which the 

POWER CUT 25K 

was designed.

• 

Always check of damaged or worn out parts before using the POWER CUT 25K. 

Broken 

parts will affect the POWER CUT 25K operation. Replace or repair damaged or worn parts 

immediately.

• 

Store idle POWER CUT 25K. 

When POWER CUT 25K is not in use, store it in a secure place 

out of the reach of children. Inspect it for good working condition prior to storage and before 

re-use.

PRODUCT INTRODUCTION

POWER  CUT  25K  is  regarded  as  metal  cutter  equipment  with  high  efficiency.  Its  working 

principle is to use the compressed air as the ionization medium, and then form the high density 

plasma arc heat source by the torch nozzle’s compress effect, which melt the metal as a result. 

The melted metal will be blown off by the high speed gas flow at the same time to form into 

narrow cutting slot, thus the metal can be melted and cut very rapidly.

This  cutting  equipment  possesses  good  features  like  easy  operation,  energy  saving,  high 

speed cutting, narrow and glabrous cutting slot, less deformation of work pieces, reliable and 

safe  apply,  low  investment  etc.  It  is  suitable  for  almost  all  metal  plate  and  pipe  materials, 

including mild steel, stainless steel, aluminum, copper, titanium, nickel allo  y, cast iron etc. It is 

widely used in every work of life such as ship building, motor manufacturing, metal structure, 

boiler, pressure vessel and pipe making, medical appliance and machinery making etc.

The feature of POWER CUT 25K:

• Small and light, the weight of POWER CUT 25k is only 9.6Kg.

• Advanced IGBT inverter technology attributes to stable capability, high efficiency and energy 

saving

•  Work can be reliable at ±20% of fluctuation for input voltage.

• Visible gas adjustment and easy operation, specially suitable for decoration.

• The cutting thickness capacity of machine POWER CUT 25K will reach 8mm.

•  Cutting  slot  both  narrow  and  glabrous,  no  damage  to  the  work  pieces.  Commendatory 

thickness attributes to high quality.

• Complete protective function includes the protections of Built-in over current, High frequency 

contact arc function. 

SAFETY OPERATION

Operator’s Self Protection

• Please always follow the rules that conform to safety and hygiene. Wear protective garments 

to avoid injuries to eyes and skins

• No touch to the working piece while operation in case of the electric leaking accident occurred

• No touch to the two output polarity (The polarity of the torch and the polarity of the work 

piece) at the same time without any insulation protection.

•  No  permission  to  cut  the  vessel  with  inflammable  and  explosive  materials  or  the  sealed 

pressure vessel.

• Avoid operation under water or high humidity places. 

• Shut off the power supply before changing the consumable parts. 

• Prohibit aiming the torch at any part of the body.

• Prohibit touching the contact part of the torch after the cutter is on. 

Attention

• POWER CUT 25K cutter is electronic products whose spare parts are very tender, do not 

change or adjust with a rush otherwise the switch will be damaged.

• Check the connection to see if it is well connected, whether the earth (ground) connection 

is reliable, etc.

Summary of Contents for POWER CUT 25K

Page 1: ......

Page 2: ...before use 1 3 Use of Your Cutter Do not operate the cutting if the output cable electrode torch wire is wet Do not immerse them in water These components and the Cutter must be completely dry before...

Page 3: ...mit harmful fumes that are dangerous to breathe If necessary use a ventilator respirator with air supply or remove the coating from the material in the weld area The fumes emitted from some metals whe...

Page 4: ...metal as a result The melted metal will be blown off by the high speed gas flow at the same time to form into narrow cutting slot thus the metal can be melted and cut very rapidly This cutting equipm...

Page 5: ...appening in the tightened places such as the loose and slipped magnetic core regulating screw connecting wire happening in the cutting machine The external parts installed on the cutter s panel must g...

Page 6: ...THE TORCH REPLACEMENT OF THE SPARE PARTS Notice please make sure the power supply switch is off before loading unloading the cutting torch and replacing the spare parts The installation of the torch...

Page 7: ...water proof test is conducting while the movable part is standstill H H insulation grade INSTALLATION SEE FOLLOWING PICTURES Cutter s Placement The dust acid and erosible dirt in the air at the job si...

Page 8: ...ot in the air or it will reduce life span of the torch s electrode and puzzle It will be better to start cutting at the edge of the work piece unless you must do perforation operation on the work piec...

Page 9: ...d repair 5 Can t cut or no high frequency output Discharge gap is too big Adjust to suitable gap High pressure mica capaci tance ruined Replace Pilot transformer is ruined Replace Main controlling boa...

Page 10: ...ckness is not up to the rated standard Slag drop out from the Cutting Mouth of Work Piece Pilot is not stable during operation Input compressed air pres sure is too low or too high Adjust air pressure...

Page 11: ...ed is too slow Accelerate cutting speed Torch s electrode or nozzle is burnt down Replace electrode or noz zle Cutting speed is too high Adjust cutting thickness mode to thin mode Type of nozzle is no...

Page 12: ...35 Heat sink junction plate 2 16 Output reactor 1 36 Support strip 4 17 Bracket for torch trigger 1 37 Main control panel 1 18 Coupling transformer 1 38 Bracket for rectifier 1 19 Output panel 1 39 E...

Page 13: ...in and snow Keep notice of Attention sign on the packing box The storage ware should keep dry and air circulation free from corrosive gas or dust The tolerable temperature ranges from 25 C to 55 C and...

Reviews: