Tomahawk S Series User Manual Download

Page: 2 / 32

Version 1.1

CYTECH 2006

USER’S MANUAL – S/X-SERIES

ENG 2

www.indoorcycling.com

Important Precautions

page 3

Before You Begin

page 4

How to Assemble the Indoor cycle

page 5-8

How to Adjust the Indoor cycle

page 9

Pedal Strap Adjustment

page 9

Saddle Height Adjustment

page 9

Saddle Horizontal Adjustment

page 10

Handlebar Adjustment

page 11

Resistance Adjustment

page 12

How to Move the Indoor cycle

page 12

Preventative Maintenance

page 13

Daily Maintenance

page 13

Weekly Maintenance

page 13

Bi-weekly Maintenance

page 13-14

Monthly Maintenance

page 15-17

Maintenance Activity Plan & Checklists

page 18-19

Explosion Drawings of Structural Components

page 20-26

Spare Part Reference List

page 27

Limited Warranty S – X Series

page 28 - 30

TABLE OF CONTENTS

The Tomahawk team thanks you for believing in our promise to

provide you the best in indoor cycling and make you part of the

Tomahawk Difference.

Summary of Contents for S Series

Page 1: ...b Site www indoorcycling com CAUTION Read all precautions and instructions in this manual before using this equipment Keep this manual for future reference Improper assembly maintenance or use can void the warranty terms ________________________ Production Code The production code number is found in the location shown below Please write the production codes of your Bikes into the Maintenance Activ...

Page 2: ...esistance Adjustment page 12 How to Move the Indoor cycle page 12 Preventative Maintenance page 13 Daily Maintenance page 13 Weekly Maintenance page 13 Bi weekly Maintenance page 13 14 Monthly Maintenance page 15 17 Maintenance Activity Plan Checklists page 18 19 Explosion Drawings of Structural Components page 20 26 Spare Part Reference List page 27 Limited Warranty S X Series page 28 30 TABLE OF...

Page 3: ...hes that could become caught on the indoor cycle or shoes with loose laces 10 Before using the indoor cycle make sure that you are familiar with the operation of the indoor cycle see pages 9 12 11 The indoor cycle does not have an independently moving flywheel wheel the pedals will continue to move together with the flywheel until the flywheel stops 12 Always regulate the flywheel resistance so th...

Page 4: ...h their individual fitness goals IMPORTANT Read this manual carefully before assembling or using the indoor cycle If you have questions after reading this manual please contact your local distributor or refer to the website www indoorcycling com Before reading further please familiarize yourself with the parts that are labeled in the drawing below Adjustment Knob Adjustment Knob Transport Wheel Em...

Page 5: ... two Plastic Washers A and two M10 Cap Nuts as shown Stabilizer mounting kit 02 11 B 2 Orient the Front Stabilizer 02 11 01 so the widest parts of the Stabilizer End caps are at the front While a second person lifts the front of the Frame attach the Front Stabilizer to the Frame with two M10 x 60mm Bolts four M10 Washers a Stabilizer Gasket 02 11 E two Plastic Washers A and two M10 Cap Nuts Stabil...

Page 6: ...nt Knob clockwise to retighten until it is snug 4 Loosen the M8 Bolt on the lower side of the aluminium saddle bracket 02 20 03 several turns without removing it Next turn the upper part of the Saddle Clamp A one quarter of a turn and set the rails of the Saddle 01 21 VL 3134 in the grooves of the Lower Saddle Clamp 02 20 03 Then lift the Upper Saddle Clamp turn it back to its original position an...

Page 7: ...op block 02 30 06 in the indicated hole in the lower part of the Handlebar slider Next loosen the Adjustment Knob 02 10 D in the Handlebar Post 7 Remove the front M8 x 8mm grub screw 02 30 06 from the upper part of the Handlebar slider 02 30 02 SX Slide the Handlebar onto the Handlebar Post until it stops Do not over tighten the Adjustment Knob Make sure the Handlebar Post does not slide while rid...

Page 8: ...by turning by hand clockwise assuring that it enters horizontally aligned Using a 15mm pedal wrench firmly tighten the Right Pedal clockwise into the Right Crank Arm Repeat the same procedure for the Left Pedal but in a counter Clockwise motion To avoid damaging the indoor cycle use only a 15mm pedal wrench to attach the Pedals 10 Make sure that all parts are properly tightened before the indoor c...

Page 9: ...the pedal straps so the toe clips cages are snug but not too tight Note In the case of a Bike being fitted with Combi pedals optional on the S series and Standard on the X Series the pedals feature toe clips on one surface and SPD cleats on the opposite surface If desired use the SPD cleats with cycling shoes instead of the toe clips SADDLE HEIGHT ADJUSTMENT Sit on the saddle and slowly pedal unti...

Page 10: ...horizontal position Using your forward most leg as a marker your kneecap should be directly above the center of the pedal so that a straight line is created between knee and center of the pedal see the dotted line in image below To adjust the horizontal position of the saddle first dismount the indoor cycle Next loosen the rear adjustment knob slide the saddle forward or backward as required and t...

Page 11: ...tal position of the handlebars should be adjusted If the handlebars are too close to the saddle your breathing may feel restricted if the handlebars are too far from the saddle you may experience back discomfort To adjust the horizontal position of the handlebars first dismount the indoor cycle Check for proper handlebar position by positioning your elbow so that it is touching the front tip of th...

Page 12: ...son lifts the back of the indoor cycle the second person firmly holds the handlebar and tips the indoor cycle forward until it rolls on the wheels Carefully move the indoor studio cycle to the desired location and then lower it CAUTION To reduce the risk of injury use extreme caution while moving the indoor studio cycle Do not attempt to move it over uneven surfaces If the indoor cycle rocks on th...

Page 13: ...ddle Using a lint free cloth dry the handlebars and the saddle Next apply a small amount of disinfectant to a lint free cloth and clean the adjustment knobs and the adjustment handles Avoid using strong detergents on the indoor cycle frame WEEKLY MAINTENANCE 1 Apply a small amount of the lubrication spray to a lint free cloth and thoroughly clean the frame the handlebar slider and seat sliders the...

Page 14: ...ard as possible and clean the top of the saddle slide Finally adjust the saddle to the desired position 3 To maintain the easy adjustability of the handlebar post the handlebar post should be cleaned and lubricated First turn the front adjustment knob counter clockwise and slide the handlebar post out of the frame Apply a small amount of lubricant spray to a lint free cloth and clean the handlebar...

Page 15: ... easy adjustability of the Resistance system the threads on the lower end of the brake rod should be lubricated First turn the Resistance knob clockwise until it stops Next look under the right or left side of the frame and locate the brake rod which has two Lock nuts on its lower end Apply a small amount of synthetic grease white lithium grease to the threads on the brake rod above the two lock n...

Page 16: ...urn both right and left sides of the adjustment screws D on the inside of the flywheel bracket 1 4 of a turn at a time tighter or looser until the chain is properly adjusted Make sure to turn both adjustment screws exactly the same amount to avoid misalignment of the flywheel Finally retighten the two lock nuts and the two axle nuts and reattach the maintenance covers Re check the amount of play i...

Page 17: ...sed again Please check the setting of the brake system as follows First turn the resistance regulator on the brake system as far as it will go to the left minimum braking effect If the setting is correct the brake pads should be flush with the flywheel and barely touching so that it s possible to cycle with a hardly noticeable amount of resistance The brake pad can be adjusted using a 10 mm wrench...

Page 18: ...k adjustment knobs 15 X Check brake system lubricate 15 X Check chain play 16 X Check chain lubrication 17 X Check brake pad for signs of wear 17 X Check pedals toe clip and straps for signs of wear 17 X Check all connections and fixings if they are secure and correctly tighten 17 X Examples of Maintenance Plan Charts for in house service technicians Examples of Weekly Bi Weekly Monthly Weekly Mai...

Page 19: ...Production code Bike Observations Action Taken Result Name date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Monthly Maintenance Checklist Bike No Production code Bike Observations Action Taken Result Name date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 www indoorcycling com ENG 19 ...

Page 20: ...Version 1 1 Copyright by CYTECH 2006 USER S MANUAL S X SERIES SPARE PARTS Drive Gear Parts For optional belt drive please refer to page 23 Brake Parts www indoorcycling com ENG 20 ...

Page 21: ...Version 1 1 Copyright by CYTECH 2006 USER S MANUAL S X SERIES Flywheel For optional belt drive please refer to page 23 Chain Guard www indoorcycling com ENG 21 ...

Page 22: ...Version 1 1 Copyright by CYTECH 2006 USER S MANUAL S X SERIES ENG 22 www indoorcycling com E motion Kit 02 43 05 red 02 43 06 white 02 43 07 green 02 43 08 yellow Frame 2004 RA SX ...

Page 23: ...Version 1 1 Copyright by CYTECH 2006 USER S MANUAL S X SERIES Sensitive Cycling Kit Belt Drive Kit 02 32 10 www indoorcycling com ENG 23 ...

Page 24: ...Version 1 1 Copyright by CYTECH 2006 ENG 24 www indoorcycling com 02 11 E Rear Stabilizer Front Stabilizer USER S MANUAL S X SERIES ...

Page 25: ...Version 1 1 Copyright by CYTECH 2006 ENG 25 www indoorcycling com Saddle support Protection Plates USER S MANUAL S X SERIES ...

Page 26: ...Version 1 1 Copyright by CYTECH 2006 USER S MANUAL S X SERIES 02 10 B Handlebar Pedals 01 40 A 1 Combi Pedals with SPD Clips 01 40 A www indoorcycling com ENG 26 ...

Page 27: ...ule 02 50 03 B Brake adjustment drum Rear stabilizer Flywheel 02 11 E PVC gasket 02 40 H Flywheel axle 02 11 02 Rear stabilizer 02 40 02 Chain tensioner 02 11 06 Plastic end cover 02 40 H L Flywheel bearing 6001Z 02 11 05 B Rubber foot stand 02 40 E 16 cogs flywheel sprocket 02 99 11 Rear protection plates 02 40 08 S S Series flywheel Front stabilizer 02 40 08 X X Series flywheel 02 11 01 Front st...

Page 28: ... wear items Pedal straps Brake Pads Pedal Binding System Toe clips Seat Cover optional items Limited warranty does not apply to 1 Repairs performed on Product with missing altered or defaced serial numbers 2 Repair pick up delivery or freight charges other than those specified below 3 Labor costs LIMITED WARRANTY X SERIES INDOOR CYCLE Limited Warranty Parts are warranted to be free from defects in...

Page 29: ...amage caused by unauthorized service misuse accident negligence or improper assembly or installation debris resulting from any construction or repair activities in the Product s environment rust or corrosion as a result of the Product s location alterations or modifications made without written authorization or failure on your part to use operate and maintain the Product as set forth in this manua...

Page 30: ...o Warranty The terms of this Limited Warranty cannot be changed modified or extended by anyone including local Product distributors without the signed acceptance by Cytech GmbH Country Laws This warranty gives you specific legal rights according to European regulations and you may have other rights which vary from country to country Some countries may not allow the exclusion or limitation of incid...

Page 31: ...Version 1 1 Copyright by CYTECH 2006 ENG 31 www indoorcycling com Notes ...

Page 32: ...YTECH 2006 ENG 32 www indoorcycling com CYTECH GmbH World Headquarter Happurger Straße 84 88 90482 Nürnberg Germany Tel 49 0 911 54 44 50 Fax 49 0 911 54 44 529 E Mail info indoorcycling com www indoorcycling com www tomahawk de ...

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