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TROUBLESHOOTING

problem

 

possible Causes

 

probable Solutions

 

TROUBLESHOOTING

17

Engine will
not start

Engine will not start 
FUEL RELATED: 1. No fuel in tank or fuel 
valve closed. 
2. Choke not in START position, cold 
engine. 
3. Gasoline with more than 10% ethanol 
used. (E15, E20, E85, etc.) 4. Low quality 
or deteriorated, old gasoline. 
5. Carburetor not primed. 
6. Dirty fuel passageways. 
7. Carburetor needle stuck. Fuel can be 
smelled in the air. 
8. Too much fuel in chamber. This can be 
caused by the carburetor needle sticking. 
9. Clogged Fuel Filter.

IGNITION (SPARK) RELATED: 
1. Spark plug cap not connected 
securely. 
2. Spark plug electrode wet or dirty. 3. 
Incorrect spark plug gap. 
4. Spark plug cap broken. 
5. Circuit breaker tripped (electric start 
models only). 6. Incorrect spark timing or 
faulty ignition system.

COMPRESSION RELATED: 
1. Cylinder not lubricated. Problem after 
long storage periods. 
2. Loose or broken spark plug. (Hissing 
noise will occur when trying to start.) 
3. Loose cylinder head or damaged head 
gasket. (Hissing noise will occur when 
trying to start.) 
4. Engine valves or tappets mis-adjusted 
or stuck.

OIL RELATED: 
1. Low engine oil. 
2. Engine mounted on slope, triggering 
low oil shutdown.

OIL RELATED: 
1. Fill engine oil to proper level. Check engine oil before 
EVERY use. 
2. Operate engine on level surface. Check engine oil level.

COMPRESSION RELATED: 
1. Pour tablespoon of oil into spark plug hole. Crank 
engine a few times and try to start again. 
2. Tighten spark plug. If that does not work, replace spark 
plug. If problem persists, may have head gasket problem, 
see #3. 
3. Tighten head. If that does not remedy problem, replace 
head gasket. 
4. Have qualified technician diagnose/ repair ignition 
system.

IGNITION (SPARK) RELATED: 
1. Connect spark plug cap properly. 
2. Clean spark plug. 
3. Correct spark plug gap. 
4. Replace spark plug cap. 
5. Reset circuit breaker. Check wiring and starter 
motor if breaker continues to trip. 
6. Have qualified technician diagnose/ repair ignition 
system.

FUEL RELATED: 

1. Fill fuel tank with fresh 87+ octane stabilizer treated 

unleaded gasoline and open fuel valve. Do not use 

gasoline with more than 10% ethanol (E15, E20, E85, etc.). 

2. Move Choke to START position. 

3. Clean out ethanol rich gasoline from fuel system. 

Replace components damaged by ethanol. Use fresh 87+ 

octane stabilizer treated unleaded gasoline only. Do not 

use gasoline with more than 10% ethanol (E15, E20, E85, 

etc.). 

4. Use fresh 87+ octane stabilizer treated unleaded 

gasoline. Do not use gasoline with more than 10% ethanol 

(E15, E20, E85, etc.). 

5. Pull on Starter Handle to prime. 

6. Clean out passageways using fuel additive. Heavy 

deposits may require further cleaning. 

7. Gently tap side of carburetor float chamber with 

screwdriver handle. 

8. Turn Choke to RUN position. Remove spark plug and pull 

the start handle several times to air out the chamber. 

Reinstall spark plug and set Choke to START position. 

9. Replace Fuel Filter

Summary of Contents for 79991

Page 1: ...GASOLINE GENERATOR INSTRUCTION MANUAL SAVE THIS MANUAL You will need this manual for safety instructions operating procedures and warranty Put it and the original sales receipt in a safe dry place for...

Page 2: ...Connections for standby power to a building electrical system must be made by a qualified electrician The connection must isolate the Generator power from utility power and must comply with all applic...

Page 3: ...r Check that the startup surge will not be beyond the limit of the Generator Power levels between rated and maximum may be used for no more than 30 minutes 13 Avoid substantially overloading which wil...

Page 4: ...Dress properly Do not wear loose clothing or jewelry Keep hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 32 Parts especially exhaust...

Page 5: ...ve the equipment serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the equipment is maintained Do not attempt any service or maintenance...

Page 6: ...Running Watts 5000 Maximum Starting Watts 2x VDE PLUG Earthing 1x 12V DC Connection terminal Displacement 420cc Engine Type Horizontal Single Cylinder 4 stroke OHV Cooling System Forced air cooled Fue...

Page 7: ...e load it protects are marked near the breaker Should any of the Circuit Breakers trip the Generator will stop the electricity output If this happens unplug all loads from the Generator Allow the Gene...

Page 8: ...3mm grounding wire not included from the Grounding Terminal on the Control Panel to a grounding rod not included that has been driven at least 24 inches deep into the earth The grounding rod must be...

Page 9: ...If the oil level is at or below the low mark add the appropriate type of oil until the oil level is at the proper level SAE 10W 30 oil is recommended for general use 6 Thread the dipstick back in cloc...

Page 10: ...receptacle c If above test fails do not use receptacle until it is repaired or replaced d Press Reset button in for use 4 Plug in products 5 When finished using the Generator disconnect all electrica...

Page 11: ...er Handle snap back against the engine Hold it as it recoils so it doesn t hit the engine If the engine is electrically started please follow step 1 2 3 and then turn the start knob to START Release t...

Page 12: ...e capacity to the appliance tool or equipment Do not charge batteries without a proper charge controller Do not overcharge a Connect the items that require the most wattage first b Connect inductive l...

Page 13: ...ructions Cleaning Maintenance and Lubrication OPERATING INSTRUCTIONS 13 Note This maintenance schedule is intended solely as a general guide If performance decreases or if equipment operates unusually...

Page 14: ...ons for use 4 Replace the Fuel Cap 5 Wipe up any spilled fuel and allow excess to evaporate before starting engine To prevent FIRE do not start the engine while the smell of fuel hangs in the air CAUT...

Page 15: ...t spark plug cap from end of plug Clean out debris from around spark plug 2 Using a spark plug wrench remove the spark plug 3 Inspect the spark plug If the electrode is oily clean it using a clean dry...

Page 16: ...ted area out of reach of children Storage area should also be away from ignition sources such as water heaters clothes dryers and furnaces NOTICE During extended storage periods the Engine must be sta...

Page 17: ...Pour tablespoon of oil into spark plug hole Crank engine a few times and try to start again 2 Tighten spark plug If that does not work replace spark plug If problem persists may have head gasket probl...

Page 18: ...rt COMPRESSION RELATED section 1 Old or low quality gasoline 2 Engine overloaded 3 Incorrect spark timing deposit buildup worn engine or other mechanical problems 1 Fill fuel tank with fresh 87 octane...

Page 19: ...ASSEMBLY DIAGRAM PARTS LIST ASSEMBLY DIAGRAM 19...

Page 20: ...haft assy Weight balancer Clip piston pin Piston Pin piston Rod connecting 1 1 1 1 1 1 2 2 2 4 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 2 7 1 1 1 1 1 3 1 1 1 2 1 1 1 Ring the first Ring the second Ring s...

Page 21: ...fixing lower Bolt Nut Wheel front Washer Pin frame assy engine black cushion engine frame Nut Nut Cushion engine frame rear Gasket fuel tank rubber Nut 2 1 2 1 1 4 4 4 4 1 1 1 1 1 2 1 1 1 1 1 2 1 1 3...

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Page 24: ...TOLSENisatrademarkor registeredtrademarkof TOLSEN TOOLS Allrightsreserved MADE IN CHINA TOLSEN TOOLS CO LIMITED www tolsentools com...

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