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23. Do not leave the Generator unattended when it is running. Turn off the Generator (and remove safety 

keys, if available) before leaving the work area. 

24. The Generator engine can produce high noise levels. Prolonged exposure to noise levels above 85 dBA 

is hazardous to hearing. Always wear ear protection when operating or working around the gas engine 
while it is operating. 

25. Wear ANSI-approved safety glasses, hearing protection, and NIOSH-approved dust mask/respirator 

during use. 

26. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close 

proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure. Caution is 
necessary when near the engine’s magneto or recoil starter. 

27. Use only accessories that are recommended by tolsen Tools for your model. Accessories that may be 

suitable for one piece of equipment may become hazardous when used on another piece of equipment. 

28. Do not operate in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. 

Gasoline-powered engines may ignite the dust or fumes. 

29. Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and 

connections to avoid sparking or arcing. These events could ignite fumes or vapors.

30. Stay alert, watch what you are doing and use common sense when operating this piece of equipment. 

Do not use this piece of equipment while tired or under the influence of drugs, alcohol or medication. 

31. Dress properly. Do not wear loose clothing or jewelry. Keep hair, clothing and gloves away from moving 

parts. Loose clothes, jewelry or long hair can be caught in moving parts. 

32. Parts, especially exhaust system components, get very hot during use. Stay clear of hot parts. 
33. Do not cover the Generator or its engine during operation. 
34. Keep the Generator, its engine, and surrounding area clean at all times. 
35. Do not smoke, or allow sparks, flames, or other sources of ignition around the equipment, especially 

when refuelling. 

36. Use the Generator, accessories, etc., in accordance with these instructions and in the manner intended 

for the particular type of equipment, taking into account the working conditions and the work to be 
performed. Use of the equipment for operations different from those intended could result in a 
hazardous situation. 

37. Do not operate the Generator with known leaks in the engine’s fuel system. 
38. When spills of fuel or oil occur, they must be cleaned up immediately. Dispose of fluids and cleaning 

materials as per any local, state, or federal codes and regulations. Store oil rags in a bottom-ventilated, 
covered, metal container. 

39. Keep hands and feet away from moving parts. Do not reach over or across Generator while operating. 
40. Before use, check for misalignment or binding of moving parts, breakage of parts, and any other 

condition that may affect the Generator’s operation. If damaged, have the Generator serviced before 
using. Many accidents are caused by poorly maintained equipment. 

41. Use the correct generator for the application. Do not modify the generator or its engine, and do not use 

the generator for a purpose for which it is not intended.

4

SAFETY

Summary of Contents for 79991

Page 1: ...GASOLINE GENERATOR INSTRUCTION MANUAL SAVE THIS MANUAL You will need this manual for safety instructions operating procedures and warranty Put it and the original sales receipt in a safe dry place for...

Page 2: ...Connections for standby power to a building electrical system must be made by a qualified electrician The connection must isolate the Generator power from utility power and must comply with all applic...

Page 3: ...r Check that the startup surge will not be beyond the limit of the Generator Power levels between rated and maximum may be used for no more than 30 minutes 13 Avoid substantially overloading which wil...

Page 4: ...Dress properly Do not wear loose clothing or jewelry Keep hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 32 Parts especially exhaust...

Page 5: ...ve the equipment serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the equipment is maintained Do not attempt any service or maintenance...

Page 6: ...Running Watts 5000 Maximum Starting Watts 2x VDE PLUG Earthing 1x 12V DC Connection terminal Displacement 420cc Engine Type Horizontal Single Cylinder 4 stroke OHV Cooling System Forced air cooled Fue...

Page 7: ...e load it protects are marked near the breaker Should any of the Circuit Breakers trip the Generator will stop the electricity output If this happens unplug all loads from the Generator Allow the Gene...

Page 8: ...3mm grounding wire not included from the Grounding Terminal on the Control Panel to a grounding rod not included that has been driven at least 24 inches deep into the earth The grounding rod must be...

Page 9: ...If the oil level is at or below the low mark add the appropriate type of oil until the oil level is at the proper level SAE 10W 30 oil is recommended for general use 6 Thread the dipstick back in cloc...

Page 10: ...receptacle c If above test fails do not use receptacle until it is repaired or replaced d Press Reset button in for use 4 Plug in products 5 When finished using the Generator disconnect all electrica...

Page 11: ...er Handle snap back against the engine Hold it as it recoils so it doesn t hit the engine If the engine is electrically started please follow step 1 2 3 and then turn the start knob to START Release t...

Page 12: ...e capacity to the appliance tool or equipment Do not charge batteries without a proper charge controller Do not overcharge a Connect the items that require the most wattage first b Connect inductive l...

Page 13: ...ructions Cleaning Maintenance and Lubrication OPERATING INSTRUCTIONS 13 Note This maintenance schedule is intended solely as a general guide If performance decreases or if equipment operates unusually...

Page 14: ...ons for use 4 Replace the Fuel Cap 5 Wipe up any spilled fuel and allow excess to evaporate before starting engine To prevent FIRE do not start the engine while the smell of fuel hangs in the air CAUT...

Page 15: ...t spark plug cap from end of plug Clean out debris from around spark plug 2 Using a spark plug wrench remove the spark plug 3 Inspect the spark plug If the electrode is oily clean it using a clean dry...

Page 16: ...ted area out of reach of children Storage area should also be away from ignition sources such as water heaters clothes dryers and furnaces NOTICE During extended storage periods the Engine must be sta...

Page 17: ...Pour tablespoon of oil into spark plug hole Crank engine a few times and try to start again 2 Tighten spark plug If that does not work replace spark plug If problem persists may have head gasket probl...

Page 18: ...rt COMPRESSION RELATED section 1 Old or low quality gasoline 2 Engine overloaded 3 Incorrect spark timing deposit buildup worn engine or other mechanical problems 1 Fill fuel tank with fresh 87 octane...

Page 19: ...ASSEMBLY DIAGRAM PARTS LIST ASSEMBLY DIAGRAM 19...

Page 20: ...haft assy Weight balancer Clip piston pin Piston Pin piston Rod connecting 1 1 1 1 1 1 2 2 2 4 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 2 7 1 1 1 1 1 3 1 1 1 2 1 1 1 Ring the first Ring the second Ring s...

Page 21: ...fixing lower Bolt Nut Wheel front Washer Pin frame assy engine black cushion engine frame Nut Nut Cushion engine frame rear Gasket fuel tank rubber Nut 2 1 2 1 1 4 4 4 4 1 1 1 1 1 2 1 1 1 1 1 2 1 1 3...

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Page 24: ...TOLSENisatrademarkor registeredtrademarkof TOLSEN TOOLS Allrightsreserved MADE IN CHINA TOLSEN TOOLS CO LIMITED www tolsentools com...

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