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2700-4001_22 IMA Manual

Last Revision: 12/14/2021

MANUAL

For Installation, Maintenance

and Operation

IMA Series Actuators

LINEAR SOLUTIONS MADE EASY

Summary of Contents for IMA Series

Page 1: ...2700 4001_22 IMA Manual 1 Last Revision 12 14 2021 MANUAL For Installation Maintenance and Operation IMA Series Actuators LINEAR SOLUTIONS MADE EASY...

Page 2: ...d is believed to be accurate and reliable However Tolomatic assumes no responsibility for its use or for any errors that may appear in this document Tolomatic reserves the right to change the design o...

Page 3: ...IONS 13 3 2 1 SCREW SELECTION 15 3 2 2 MOTOR VOLTAGE 15 3 2 3 INTERNAL HOLDING BRAKE OPTION 15 3 2 4 STANDARD MOUNTING OPTIONS 15 3 2 5 MOUNTING OPTIONS 15 3 2 6 STANDARD ROD END 15 3 2 7 ROD END OPTI...

Page 4: ...OTOR SERIES DS1 44 6 IMA OPERATION AND START UP CONSIDERATIONS 45 6 1 ATTACHING CABLES HOMING MECHANICAL TRAVEL LIMITS 45 6 2 BRAKE 45 7 IMA REPAIR AND MAINTENANCE 47 7 1 LUBRICATION 47 7 2 PERIODIC M...

Page 5: ...o a RSW servo system drive 18 Figure 4 2 Side load must not exceed maximum values represented by the lines in the graph 20 Figure 4 3 Do not carry IMA by connectors or cables 21 Figure 4 4 Use straps...

Page 6: ...Alignment 28 Figure 5 9 Motor rotational position at 0 28 Figure 5 10 Motor rotational position at 90 29 Figure 6 1 Fastest Engage Disengage time least protection 45 Figure 6 2 Increased Engage Diseng...

Page 7: ...ITIVE MANDATORY ACTION or NOTE are arranged in a hierarchical system and have the following meaning Indicates a very hazardous situation which if not avoided could result in death or serious injury Th...

Page 8: ...to display proper safety notices and implement proper safety measures to prevent contact with hot surfaces Handling and Unpacking When unpacking and handling the actuator care should be taken not to...

Page 9: ...ed on any equipment that is associated with the Tolomatic IMA Actuator The only field maintenance that may be performed on the Tolomatic IMA Actuator is lubrication All other repair or maintenance for...

Page 10: ...rod style actuator The IMA integrates a servo motor into the mechanical design to minimize the overall envelope The patented design allows for easy re lubrication without disassembly for extremely lo...

Page 11: ...e cables so that there is a loop in the cable just prior to its attachment to the connector Examples are shown depending on the orientation of the connectors Units mounted in such a way that the conne...

Page 12: ...e EMI and ensure system reliability shield drain wires from all cables should be tied to a common earth ground Thrust rod is not electrically connected to ground The thrust rod should be earth grounde...

Page 13: ...t not limited to Digital Incremental Multi turn Absolute Encoder Resolver Connector choices but not limited to DT1 Tolomatic Standard DE1 Nidec Control Tech FM DE2 Nidec Control Tech NT DA1 Allen Brad...

Page 14: ...2700 4001_22 IMA Manual 14 Last Revision 12 14 2021 Figure 3 1 Tolomatic IMA Actuator ordering codes and descriptions...

Page 15: ...the continuous force of the actuator The brake is spring set and releases when voltage is applied to the brake A separate power source is required 3 2 4 Standard Mounting Options Figure 3 2 Standard...

Page 16: ...Cable 6m Power Cable 6m Figure 3 5 Rod End Options for the Tolomatic IMA Actuator 3 2 9 Special Options Include Longer stroke length other than standard White Paint Food Grade Grease Hex Rod Special O...

Page 17: ...lable Tolomatic products include the RSA GSA ERD and IMA electric rod actuators and the MXE rodless screw drive and MXB rodless belt drive actuators All these products are compatible with Rockwell Aut...

Page 18: ...parameters a CE and UL approved system b Thermal switch input c Drive sizing key parameters for Tolomatic IMA Actuator i Peak current ii Voltage iii Peak RPM iv Max current frequency Figure 4 1 Typic...

Page 19: ...lengths longer than 10 meters please contact Tolomatic engineering for review 4 3 Cold Temperature Startup Procedure If startup ambient temperature is between 0 10 degrees Celsius it is recommended t...

Page 20: ...e used in applications where side loading occurs as side loading will reduce the life of the actuator and rod seals 4 4 2 Side Load Considerations Excessive side load on the output thrust rod of the a...

Page 21: ...sloping position include safety measures that control the work load in case of a screw failure 6 Consider anti rotation of the rod end The actuator s thrust rod must be kept from rotating in order to...

Page 22: ...uator rod end Torque values provided in Table 4 1 Take precautions to cause no damage to the actuator s grease zerk throughout the following process APPLYING TORQUE TO THE THRUST ROD MAY DAMAGE THE AC...

Page 23: ...4 5 Field Installation of ARO Anti Rotation Option The design of the IMA actuator allows the extending rod to rotate This provides simple setup of the actuator by allowing the user to rotate the rod a...

Page 24: ...steners 8 and two 2 Washers 7 assemble the Bearing Block 6 onto the actuator finger tight only orientated such that the Bearing Block 6 does not breech the face of the actuator 4 Insert the Anti Rotat...

Page 25: ...rd connectors may be rotated from 90 to 180 allowing for cables to connect toward the front rod end as manufactured to either side both sides or back of actuator Figure 5 4 Drawing of box mount connec...

Page 26: ...rs refer to U V and W With the differences in terminology visual explanations are used for clarification purposes Tolomatic Tolomatic IMA Actuator motors are wired such that as the torque generating c...

Page 27: ...emf when discussing commutation angles This is due to the ability to quantify via measurement the alignment of a feedback device With that in mind when measuring the back emf phase to phase of the wi...

Page 28: ...ignals commonly referred to as cos and sin These signal s magnitude and the phase angle relative to the excitation voltage are used by the drive to determine the absolute position single rotational of...

Page 29: ...utput Circuits AM26LS31 RS422 line Driver Max NL Operating Current 60 mA Output Format Quadrature 2000 line with commutation Sin Cos Resolution 128 periods per revolution Absolute Resolution 4096 revs...

Page 30: ...ngs the actuators continuous operating region must still be obeyed Cycles that cause the windings temperature to approach 100 C 212 F will reduce the expected life of the actuator All Except DS1 DS1 S...

Page 31: ...art No CR5 5m 2733 1611 CR10 10m 2733 1221 Wire Color Signal Name Pin BLK 1 Phase R 1 BLK 2 Phase S 2 GRN YEL Ground 3 BLK 3 Phase T 4 5 7 1 1 Motor Power Connector DT1xxx Manufacturer Intercontec Int...

Page 32: ...2 Hall U 5 GRY Pair 3 Hall V 6 PNK Pair 3 Hall V 7 BLK Pair 4 Hall W 8 VIO Pair 4 Hall W 9 GRY PNK Pair 5 A 10 WHT GRN Pair 6 I 11 BRN GRN Pair 6 I 12 RED BLU Pair 5 A 13 RED Pair 7 B 14 BLU Pair 7 B...

Page 33: ...1223 Wire Color Signal Name Pin RED Pair 1 Excite 1 GRY Pair 2 Excite Lo 2 PNK Pair 2 Cos 3 BLU Pair 1 Cos Lo 4 VIO Pair 3 Sin 5 BLK Pair 3 Sin Lo 6 GRN Pair 4 Temp 7 YEL Pair 4 Temp 8 Shield Shield 9...

Page 34: ...3 CR10 10m 2733 1223 Wire Color Signal Name Pin RED Pair 1 REFCOS 1 GRY Pair 2 Data 2 PNK Pair 2 Data 3 BLU Pair 1 Cos 4 VIO Pair 3 Sin 5 BLK Pair 3 REFSIN 6 GRN Pair 4 Temp 7 YEL Pair 4 Temp 8 Shield...

Page 35: ...HT Pair 8 0 34mm2 PT 1000 1 RED Pair 8 0 34mm2 PT 1000 2 YEL GRN Shield 3 GRN Pair 2 NC 4 YEL Pair 2 NC 5 GRY Pair 3 NC 6 PNK Pair 3 NC 7 BLK Pair 4 Enc Clk 8 VIO Pair 4 Enc Clk 9 GRY PNK Pair 5 B 10...

Page 36: ...230V MV4x 460V Pin Signal Name Pin Signal Name 1 SIN 1 SIN 2 REFSIN 2 REFSIN 3 COS 3 COS 4 REFCOS 4 REFCOS 5 DATA 5 DATA 6 DATA 6 DATA 7 NC 7 NC 8 NC 8 NC 9 5 VDC 9 NC 10 COM 10 NC 11 NC 11 9 VDC 12 N...

Page 37: ...wer is required to release the brake during operation Ensure that pins F and G in the power connector are used for the brake Thermal Device Motor equipped with Vishay temperature sensor Tolomatic reco...

Page 38: ...Brake Information 24 Vdc power is required to release the brake during operation Ensure that pins 7 and 8 in the power connector are used for the brake Thermal Device Motor equipped with thermal swit...

Page 39: ...Connector DE1 D1x Manufacturer Intercontec Intercontec Part No AEDC 113 MR83 00 1216 000 Pin Name 1 Temp 2 Temp 3 NC 4 Hall U 5 Hall U 6 Hall V 7 Hall V 8 Hall W 9 Hall W 10 A 11 I 12 I 13 A 14 B 15 B...

Page 40: ...r DE1 A1x Manufacturer Intercontec Intercontec Part No AEDC 052 MR83 00 1215 000 Pin Name 1 REFCOS 2 Data 3 Data 4 COS 5 SIN 6 REFSIN 7 Temp 8 Temp 9 NC 10 COM 11 NC 12 Vcc NOTE NC no connection Brake...

Page 41: ...U T COM Temp F HALL V U I G HALL W V NC H HALL W W NC J NC X NC K 5Vdc Y NC L NC Z NC M I 5 7 6 3 Brake Connector Manufacturer Amphenol Amphenol Part No PT02E 8 3P 025 Pin Name A NC B BR C BR Separate...

Page 42: ...ll V Brake Information 24 Vdc power is required to release the brake during operation Ensure that pins 1 and 2 in the power connector are used for the brake Thermal Device Motor equipped with thermal...

Page 43: ...enter 5 7 7 4 Multi turn Absolute Encoder Connector DL1 A1x Manufacturer Intercontec Intercontec Part No AEDC 052 MR83 00 1215 000 Pin Name Pin Name 1 SIN 7 DATA 2 REFCOS 8 NC 3 COS 9 REFSIN 4 Vcc 10...

Page 44: ...00 Pin Name Pin Name 1 A 10 Up P Enc 2 A 11 B 3 Data 12 B 4 NC 13 Data 5 Clock 14 Clock 6 NC 15 Sensor 0 V M Sense 7 0 V M Enc 16 Sensor Up P Sense 8 PT 1000 17 NC 9 PT 1000 Brake Information 24 Vdc p...

Page 45: ...o maintain position Tolomatic recommends that the nominal back drive force specification listed on page 52 be used for reference only Back drive force is subject to change throughout the life of the a...

Page 46: ...2700 4001_22 IMA Manual 46 Last Revision 12 14 2021 Figure 6 2 Increased Engage Disengage time best protection...

Page 47: ...Ambient temperature of environment Application schedule Number of extend retract long moves per minute Number of extend retract short moves per minute Actuator thrust rod force required Do not over f...

Page 48: ...ut PIMA 1 66 in sec 400 lbf 0 113 75 watts Step 2 Select the appropriate actuator power level PC PC 105 IMA33BN Step 3 Calculate the Power Factor Step 4 The lubrication interval tl for a given cycle i...

Page 49: ...x L in oz IMA44 4 8 0 010 x L mm g IMA44 0 17 0 009 x L in oz IMA55 6 6 0 019 x L mm g IMA55 0 23 0 017 x L in oz L stroke length mm or in ROLLER SCREW LUBRICATION Example Calculation Cycle Details P...

Page 50: ...ion and supply power is shut off 1 Ensure Tolomatic IMA Actuator is in full retract position 2 Using a standard grease gun apply the grease amount determined in previous section into the grease Zerk o...

Page 51: ...1 4 28 Flush zerk replacement 4 2744 1214 Grease Fitting Plug 1 4 28 leak proof 5 2744 1213 Grease Zerk Cap leak resistant 7 5 Wiper Maintenance In extreme environments it may be necessary to replace...

Page 52: ...ches or crevices Make sure the equipment is placed in a suitable storage position horizontal to prevent damage to the connectors and electronics Protect the feedback device which is located at the bli...

Page 53: ...screw selections NOTE IMA integrated motor rod style actuators are designed to move guided and supported loads and are not designed for applications that require significant side loading Please conta...

Page 54: ...complete information on motor specifications A 7 Ball Roller Screw Life NOTE Please see Tolomatic IMA Actuator brochure 2700 4000 for complete information on motor specifications A 8 Standard thermal...

Page 55: ...ce inductance inertia etc Feedback is improperly aligned Contact Tolomatic Actuator cannot move Force is too large for the capacity of the actuator or too much friction is present Verify force require...

Page 56: ...ole remedy for the breach of the warranty in paragraph a above provided that if required by Tolomatic all non conforming Products are returned to Tolomatic at Buyer s cost and provided that Tolomatic...

Page 57: ...nd Tolomatic assumes no obligation or liability for the advice given or the results obtained Except insofar as specifications or drawings form part of a purchase order and the Product Warranty to the...

Page 58: ...2700 4001_22 IMA Manual 58 Last Revision 12 14 2021 APPENDIX D DECLARATION OF CONFORMITY...

Page 59: ...n 12 14 2021 2021 Tolomatic Tolomatic All rights reserved Tolomatic and Excellence In Motion are registered trademarks of Tolomatic Incorporated All other products or brand names are trademarks of the...

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