Toku TAB-1000 Instruction Manual Download Page 7

 

BASIC PRECAUTIONS 

 

 

CAUTION;

 Keeping the area tidy is the first step to safety. 

Keeping the job site tidy is the first step to a safe environment.   

Keep the facility clean and neat at all times. 

 

CAUTION;

 Stay away from the job site if you are not operating the Air Winch. 

If you are not the operator, stay away from the job site, especially children. 

 

CAUTION;

 Difficult operations will lead to accidents. 

Do not use the Air Winch for operations over its capacity. These operations may lead to 
damage to the Air Winch and should be avoided. 

 

CAUTION

; Stop operating the Air Winch if trouble is detected. 

When  operating  the  Air  Winch,  if  trouble  is  found,  immediately  stop  operating  the  Air 
Winch and inspect or repair. 

 

CAUTION;

 Handle the Air Winch with care. 

Do not drop or hit the Air Winch externally. This will lead to cracks and damage the Air 
Winch. Also do not stamp or engrave information directly onto the Air Winch. If a crack 

develops, and air leaks through this crack, do not operate the Air Winch. 

 

CAUTION;

 Good maintenance will extend the life of the Air Winch. 

Keep a good maintenance program for the Air Winch and keep it clean. 

 

CAUTION

; Periodic inspection of the Air Winch is basic safety. 

Periodic inspection of the Air Winch will allow your Air Winch to operate smoothly and 
safely.  Refer  to  the  crane  safety  standards.  Daily  and  monthly  inspection  programs 

should be performed. 

 

CAUTION;

 For inspection or repair of the Air Winch, consult your dealer. 

Contact  your  dealer  for  repairs  or  inspection  of  the  Air Winch. When  parts  need  to  be 
replaced, use only genuine TOKU parts. 

 

CAUTION;

 Storage of the Air Winch is also very important 

Store the Air Winch away from children in a dry area. When storing the Air Winch for a 
longer period of time, to prevent internal rust, apply 5 cc of lubrication into the air hose 

and operate the hoist for 5 seconds. 

 

 

 

[email protected]

Air & Allied Sales (Pacific) Pty Ltd

www.air-allied.com.au

Summary of Contents for TAB-1000

Page 1: ...ly read all instructions before operating Or servicing any TOKU tools Air Allied Sales Pacific Pty Ltd Head Office 1 50 Success Street Acacia Ridge Brisbane Queensland Australia 4110 TOKU PNEUMATIC CO...

Page 2: ...ges and labels where a potential dangerous situation could result in serious injury or death if the hazard is not avoided CAUTION This word is used in safety messages and on labels for hazards which c...

Page 3: ...Precautions during operation Basic Precautions Specifications Description of Parts Preparation before operation Before Operation How to Operation Maintenance and Inspection Trouble shooting sales air...

Page 4: ...rope WARNING Safe operation starts from a stable position Do not operate the Air Winch in a unstable position Always have good footing and a stable base when operating the Air Winch WARNING Install h...

Page 5: ...using the Air Winch Do not leave the job site when a load is on the Air Winch Always remove the load before leaving the site WARNING When a load is lifted stay away from the load When the load is lift...

Page 6: ...st the final 3 winds on the drum may lead to wire rope override from the drum If the rope falls from the drum it will cause a sudden shock to the load increasing the tension on the wire rope It will a...

Page 7: ...engrave information directly onto the Air Winch If a crack develops and air leaks through this crack do not operate the Air Winch CAUTION Good maintenance will extend the life of the Air Winch Keep a...

Page 8: ...OF PARTS TAW 300B 300 6 x 37 27 3 4 42 Rc 3 4 M10 x 4 TAW 500 500 8 x 61 20 3 4 75 Rc 3 4 M12 x 4 TAW 1000 1000 10 x 91 11 5 3 9 90 Rc 3 4 M12 x 6 TAW 1500A 1500 12 x 60 8 5 4 1 90 Rc 3 4 M12 x 6 TAW...

Page 9: ...he bottom of the tank on the compressor and drain the accumulated water moisture or oil Make sure clean dry air is used For details and instructions refer to the Compressor Instruction manual Piping C...

Page 10: ...0026 0 0047 0 0069 0 0101 0 0121 0 0158 0 0200 0 6 0 0026 0 0040 0 0059 0 0081 0 0104 0 0135 0 0172 0 7 0 0020 0 0035 0 0053 0 0076 0 0090 0 0119 0 0150 MPa Above table shows the volume of pressure l...

Page 11: ...flush the air inlet area This will prevent any foreign substances from entering the Air Winch CAUTION Before connecting the air hose to the Air Winch apply about 5 cc Lubrication into the Inlet port...

Page 12: ...ing air pressure is 0 4 0 6 MPa If the air pressure is below 0 4MPa or exceeds 0 6MPa this will effect the performance shorten the life of parts or will become a safety hazard It is necessary to keep...

Page 13: ...Torque TAW 300B M8 25 N m TAW 500 M8 25 N m TAW 1000 M12 60 N m TAW 1500A M12 60 N m TAW 2000 M16 120 N m WARNING Please confirm that the direction of the Wire Rope is in the direction of the Arrow a...

Page 14: ...ime to un wind In this case make sure 3 winds on the drum is maintained at all times Also do not over wind the drum since the wire will over ride the drum walls Checking the Wire Rope CAUTION As shown...

Page 15: ...the air motor and drum is ON Operating and Stop Following the instructions below the direction of the operating handle for winding off and winding roll wire rope Once the handle is released the winch...

Page 16: ...speed first then wind roll at the speed needed if there is no problem Make sure the landing site for the load is stable and safe Then lower the load at slow speed Apply the Hand Brake Although this h...

Page 17: ...the wire rope Are there any strands broken If the wire rope is not lubricated properly this will lead to premature wear of the wire Does the Air Winch operate smoothly without abnormal sounds Stop the...

Page 18: ...prevent rust store the hoist in a dry place TROUBLE SHOOTING WARNING If the Air Winch needs to be dis assembled and repaired please bring the Air Winch to a service shop or the dealer ITEM CAUSE COUN...

Page 19: ...s is a high precision manufactured product As a result if the unit does not work Operate properly do not attempt to repair the unit Contact our distributor Air Allied Sales Pacific Pty Ltd Also if par...

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