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Operation guide   
Maintain good balance on both feet. Keep proper distance from the chisel of the Rock Drill.   
Never put your hand near the rod when using the Rock Drill horizontally.   
Push the Rock Drill against the object firmly using the handle before turning the throttle valve level.   
Obey the law and safety regulations.   
 

CAUTION:Pressing the Rock Drill with proper force 

Pressing  the  Rock  Drill  on  the  object  too  strong,  much  load  is  applied  to 
rotation parts and these parts wear out quickly. 
It  depends  on  the  rock  quality  but  basically  the  maximum  pressing  force  at 
vertical drilling is 30kgf. 
If  the  Rock  Drill  is  used  for  a  long  time  with  higher  pressing  force  than 
maximum value, it might lead to the quick wear or premature failure for internal 
parts. 
Conversely, if pressing force is too weak, the Rock Drill works intensely and 
cause high vibration. 
Then  it  might lead  to  high burden  and early  fatigue  for  workers,  and  lead  to 
quick wear for the consumable parts. 
 
Inspection and maintenance 

WARNING 

Turn valve cock of the compressor to the stop position first, turn the throttle valve level of the Rock Drill and 
release the excess pressure in the air hose completely, then disconnect the Rock Drill from the air hose and 
finally inspect the Rock Drill.

 

   
Inspection and storage for a Rock Drill 
Clean the exterior surface using a cloth.   
Regularly inspect the tightening torque on the bolts.   
Inspect whether there are any cracks or damage in the Rock Drill.   
 
Storage of the Rock Drill 
Apply 3 cc of oil from the air inlet. operate the Rock Drill for about 5 seconds after completing work.   
Repeat above operation 2-3 times before storing the Rock Drill.   
Put a cap on the air inlet of the Rock Drill to prevent any dust or foreign material from entering the   
Rock Drill. Keep the Rock Drill in a dry place.   
 
Loss of power/erratic action (possible causes)

 

1.    Reduced compressor output. 
2.    Excessive drain on air line. 
3.    Moisture or restricted pipe, hose or fittings. 
4.    Improper size or poor condition of pipe, hose or fittings. 
5.    Incorrect shank size of chisel, or excessively worn shank. 
6.    Free running (or blank blow) can cause damage to the tool. Always hold the tool down to the work. 
7.    Loosening of side bolts or back head bolts will cause loss of power and can cause damage to the tool. 

Periodic inspection of bolt torque at regular intervals (at least once a week if tool is being used regularly) 
is recommended. 

If  everything  else  appears  to  be  in  order,  then  disassemble  tool,  replace  worn  or  damaged  parts,  clean, 
reassemble and lubricate. 
 
Replacement parts 
Always use GENUINE TOKU TOOL Replacement Parts. 
When replacement parts are required, order by Part Number and Description from the Parts List. 

 

 

 

 

[email protected]

Air & Allied Sales (Pacific) Pty Ltd

www.air-allied.com.au

Summary of Contents for AIR & ALLIED SALES TJ-15

Page 1: ...RD GIVE TO USER Do not use a Rack Drill until this safety instruction has been read and understood completely This manual is necessary to help you to use the Rock Drill correctly WARNING Do not use a Rock Drill before reading this safety instruction manual Obey all of the safety measures indicated in this manual FOR DETAILED INFORMATION ABOUT TOKU AIR TOOLS AND EQUIPMENT CONTACT TO Air Allied Sale...

Page 2: ...ool The manufacturer will not assume any responsibility concerning an accident resulting in injury death or any trouble from an air tool due to the reconstruction without the permission of the manufacturer Always use GENUlNE tool replacement parts recommended by the manufacturer when replacing any part of an air tool There must be a sticker or a sign indicating matters concerning the safety precau...

Page 3: ...ipe etc inspect for hidden cable or pipe underground before operating an air tool In case the chisel hits something during operation stop the air tool immediately Restart the tool after the danger is cleared Service and maintenance Turn the valve cock of the compressor completely to the stop position hold down the throttle valve and release the pressure in the air hose completely before disconnect...

Page 4: ...d working shoes are worn correctly Air Supply Whether the air pressure is suitable For best operation supply tool with 90psig 6 2bar of clean dry air Higher pressure drastically reduces tool life and can void warranty 600kPa for max Lubrication To flush out GUM and DIRT you should do the following two steps EACH DAY 1 Before the shift pour a liberal quantity of gum solvent oil into the tool s air ...

Page 5: ...for a Rock Drill Clean the exterior surface using a cloth Regularly inspect the tightening torque on the bolts Inspect whether there are any cracks or damage in the Rock Drill Storage of the Rock Drill Apply 3 cc of oil from the air inlet operate the Rock Drill for about 5 seconds after completing work Repeat above operation 2 3 times before storing the Rock Drill Put a cap on the air inlet of the...

Page 6: ...off air hole in Line Oiler tank Correct Line Oiler position is shown on picture A below Hose in the Line Oiler must be downside when placing the Rock Drill horizontally on the ground as position shown below picture Air consumption at air pressure of 600kPa 1 6 m3 min Sound levels with muffler ISO 15744 Sound pressure level LpA 110 74 dB A Uncertainty KpA KWA Sound power level LWA 121 74 dB A 3 dB ...

Page 7: ...g between Cylinder Upper Flange and Exhaust hole Flange Reassemble Parts and tighten Through Bolt Nuts equally Tightening Torque 5 8kgf m 56 9N m Put Muffler onto Rock Drill Muffler Groove and Muffler Bushing must correspond Tighten Screws and Nuts 6 Points tightening Torque 29kgf cm 3N m Exhaust Side Holes For Through Bolts 7 sales air allied com au Air Allied Sales Pacific Pty Ltd www air allied...

Page 8: ...roduct s ROCK DRILL 5 Model Type TJ 15 6 Version s TJ 15 PFF15 PK 140 LS J 15 TJ 15SV PFF15SV PK 140 SA J 15SV 7 Starting Serial No 11J001 8 is in conformity with the requirement of the council Directives on the approximation of the laws of the Member States relating 9 to Machinery 2006 42 EC 10 applicable harmonized standard s EN ISO 12100 11 Place and date Saga Japan 03 10 2011 12 NAME and POSIT...

Page 9: ...partono dul suffiss 8 è sono in conformità con le esigenze previste dalla Direttiva del Consiglio sulle legislazioni degli Stati membri relative 9 alle macchine 2006 42 CE 10 norma e armonizzat e applicabile i 11 NOME e FUNZIONE del dichiarante 12 Data PORTUGUÊS PORTUGUESE 1 DECLARAÇÃO DE CONFORMIDADE CE 2 Nós TOKU 3 Ficheiro técnico disponivel na 4 declaramos que o produto Martelo Perfurador 5 ti...

Page 10: ...TJ 15 Parts List Exploded View 13th edition 10 sales air allied com au Air Allied Sales Pacific Pty Ltd www air allied com au www air allied com au ...

Page 11: ... Grip Pipe X 18 430101C80 1 Cylinder X 19 430101P60 1 Exhaust Cap A 20 430101F80 1 Valve X 21 430101F9B 1 Valve Chest CP X 22 430101G20 1 Valve Guide X 23 130403001 1 Valve Knock X 24 430101G60 1 Ratchet X 25 130409001 1 Ratchet Key A 26 430101H01 1 Rifle Bar X 27 430101H10 1 Rifle Nut X 28 430101E50 1 Piston X 29A 430101H20 4 Rotation Pawl X 29B 136303002 4 Pawl Plunger X 30 130803006 4 Pawl Plun...

Page 12: ...Location of Serial number Year of manufacture and Name plate 12 sales air allied com au Air Allied Sales Pacific Pty Ltd www air allied com au ...

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