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Premier C Series Dispensers Site Preparation Manual

Tokheim Corporation

Form 5869 Version 1.0 July 1999

2-9

Planning and Preparation

Foundation Plan - H300C Models

Remote Dispensers

422779A

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Summary of Contents for Premier C Series

Page 1: ...Version S i t e P r e p a r a t i o n M a n u a l 5869 3 0 MAY 2000...

Page 2: ...stributors and customers who are authorized to make copies for use in their business No part of this manual may be reproduced or transmitted in any form by any other person or persons without written...

Page 3: ...ons and markings are determined contact Tokheim World Wide Order Support at 219 470 4640 Start up Checklists Proper installation of today s sophisticated electronic dispensing systems is essential to...

Page 4: ...Tokheim Corporation Premier C Series Dispensers Site Preparation Manual Form 5869 Version 1 0 July 1999...

Page 5: ...H412C R H424C R H424C RB3 RB4 H424C SB3 1 2 6 H413C R H426C R H413C REB H426C REB H426C S 2 7 H414C R H428C R H428C REB H428C SEB 2 8 Foundation Plans H300C Remote Dispenser Models 2 9 H400C Remote D...

Page 6: ...le Specifications 3 14 Typical Installation Diagrams Remote Dispenser without Hose Controller 3 15 Remote Dispenser with Hose Controller 3 16 Suction Dispenser without Hose Controller 3 17 Suction Dis...

Page 7: ...IN THIS MANUAL WITH ACCURACY NEITHER IT ITS EMPLOYEES NOR ITS AGENTS CAN MAKE ANY WARRANTY OR REPRESENTATION EXPRESSED OR IMPLIED WITH RESPECT TO THE LIABILITY WITH REGARD TO THE USE OF THIS MATERIAL...

Page 8: ...back into a shut off dispenser when dispensers share a common submersible pump or starter relay Stop Button The Stop Button may not shut off all power to the dispenser Be sure all employees are traine...

Page 9: ...AY result in minor or moderate personal injury or property damage Tips provide useful information that can make your work easier Notes supply information that emphasizes or supplements important point...

Page 10: ...retrieve your document If you do not know the number of the document you want press 9999 and an Index of all available documents will be faxed to you Foundation Plans 0272 H413C R H426C R H422C R H42...

Page 11: ...3C REB H426C REB H426C S 2 7 H414C R H428C R H428C REB H428C SEB 2 8 Foundation Plans H300C Remote Dispenser Models 2 9 H400C Remote Dispenser Models 3 product 2 10 H400C Remote Dispenser Models 4 pro...

Page 12: ...Tokheim Corporation Premier C Series Dispensers Site Preparation Manual 2 2 Form 5869 Version 3 0 July 1999 Rev 05 12 00 Planning and Preparation OutlineDrawing H322C RB3 RB5 H322C SB3 SB5 741645...

Page 13: ...Premier C Series Dispensers Site Preparation Manual Tokheim Corporation Form 5869 Version 3 0 July 1999 Rev 05 12 00 2 3 Planning and Preparation OutlineDrawing H322C R H322C S 741644...

Page 14: ...Tokheim Corporation Premier C Series Dispensers Site Preparation Manual 2 4 Form 5869 Version 3 0 July 1999 Rev 05 12 00 Planning and Preparation OutlineDrawing H324C R H324C S 741643...

Page 15: ...Premier C Series Dispensers Site Preparation Manual Tokheim Corporation Form 5869 Version 1 0 July 1999 2 5 Planning and Preparation OutlineDrawing H422C R H422C RB3 RB5 741640...

Page 16: ...im Corporation Premier C Series Dispensers Site Preparation Manual 2 6 Form 5869 Version 3 0 July 1999 Rev 05 12 00 Planning and Preparation OutlineDrawing H412C R H424C R H424C RB3 RB4 H424C SB3 1 74...

Page 17: ...r C Series Dispensers Site Preparation Manual Tokheim Corporation Form 5869 Version 3 0 July 1999 Rev 05 12 00 2 7 Planning and Preparation OutlineDrawing H413C R H426C R H413C REB H426C REB H426C S 7...

Page 18: ...Tokheim Corporation Premier C Series Dispensers Site Preparation Manual 2 8 Form 5869 Version 1 0 July 1999 Planning and Preparation OutlineDrawing H414C R H428C R H428C REB H428C SEB 741642A...

Page 19: ...Premier C Series Dispensers Site Preparation Manual Tokheim Corporation Form 5869 Version 1 0 July 1999 2 9 Planning and Preparation Foundation Plan H300C Models Remote Dispensers 422779A...

Page 20: ...Tokheim Corporation Premier C Series Dispensers Site Preparation Manual 2 10 Form 5869 Version 1 0 July 1999 Planning and Preparation Foundation Plan H400C Models Remote Dispensers 3 Product 422774A...

Page 21: ...Premier C Series Dispensers Site Preparation Manual Tokheim Corporation Form 5869 Version 1 0 July 1999 2 11 Planning and Preparation Foundation Plan H400C Models Remote Dispensers 4 Product 422775A...

Page 22: ...okheim Corporation Premier C Series Dispensers Site Preparation Manual 2 12 Form 5869 Version 3 0 July 1999 Rev 05 12 00 Planning and Preparation Foundation Plan H300C Models Suction Dispensers 741658...

Page 23: ...remier C Series Dispensers Site Preparation Manual Tokheim Corporation Form 5869 Version 3 0 July 1999 Rev 05 12 00 2 13 Planning and Preparation Foundation Plan H400C Models Suction Dispensers 741657...

Page 24: ...he eyebolts as shown on the lifting instruction label attached to the top of the raceway see label below 5 Lift and position dispenser Use a hoist crane or fork lift suitable to lift 1 500 lbs 30 Disp...

Page 25: ...e base of the dispenser 2 Locate the model serial number plate The side with the model serial number plate is Side A of the dispenser as shown below CAUTION Never use the location of the unleaded prod...

Page 26: ...e decay testing and MaxVac dispenser system function testing Emergency Shut off Valves Impact or Shear Valves Emergency shut off valves must be mounted per the manufacturers installation procedures to...

Page 27: ...nts General Wiring Requirements 3 2 Grounding Requirements 3 3 System Requirements 3 4 System Power Considerations 3 5 Remote Dispenser Current Requirements 3 6 Suction Dispenser Current Requirements...

Page 28: ...upplied with all Tokheim equipment are designed to accept STRANDED WIRE ONLY Use of solid conductor wire can result in operational failures due to bad or broken connection All wires MUST be color code...

Page 29: ...ired per dispenser The chassis ground connection in the dispenser must be at earth ground Dispenser earth ground must be a green or green and yellow conductor between the dispenser connection box grou...

Page 30: ...to NEC CODE Article 514 An emergency shut off system per N F P A 30A see page iv should be in place In console operation the Model 67 67A 67B interface boxes provide an emergency relay for this funct...

Page 31: ...connected to low voltage DC connections CAUTION Failure to comply with these requirements will result in damage to the system and is not covered under warranty Dedicated Circuits All Tokheim equipment...

Page 32: ...led dispenser electronics power lines Remote Dispenser Current Requirements Optional Spandrel Lighting Maximum Amperes 120 VAC 60 Hz 15 Amperes Model Number Dispenser Electronics Amperes Optional DPT...

Page 33: ...the model number notation See note at bottom of page Premier C dispensers have either a 30 or 45 cabinet 2 Select the maximum amperage for the electronics of each dispenser from Table 3 A 3 Select th...

Page 34: ...Dispensers Table 3 D Amperage Table for 240 380 VAC Suction Dispensers Number of Motors per Suction Dispenser Maximum Number of Motors that can be on at one time Maximum Running Amperage at 120 VAC 3...

Page 35: ...3 C or 3 D 4 Add the amperage values from Steps 1 2 and 3 together 5 Multiply the total amperes by the number of dispensers to be installed EXAMPLE 120 VAC Four Model H426C dispensers w 3 motors each...

Page 36: ...3 107 7 123 5 138 5 153 8 Meters Dispenser Electronics ACH ACC 14 14 14 14 14 14 12 12 12 12 12 12 10 10 10 10 10 10 10 10 Wire Gauge ACH ACC 12 12 12 12 12 12 10 10 10 10 8 8 8 8 8 8 8 8 8 8 Wire Ga...

Page 37: ...odel Table 3 H Conduit Area Number or Wires Required for 1 product models 2 product models 3 product models 4 product models ACH for Electronics 1 1 1 1 ACC for Electronics 1 1 1 1 ACH for Dispenser L...

Page 38: ...ample To determine the conduit size 1 Find the area sq in in Table 3 H for each wire gauge 2 Add up all the wire areas 3 Select the smallest number in the 30 fill area in Table 3 I that comes closest...

Page 39: ...ectional area N E C Maximum 40 Conduit must connect to both the AC and DC wiring trough and the dispenser connection box Suction Only For each dispenser run a separate conduit for each of the followin...

Page 40: ...box must meet the following U L style 2567 specifications CABLE MATERIAL All wiring in a Class 1 Group D Division 1 or 2 area must be GAS OIL RESISTANT Cable should be 3 conductor 18 AWG stranded shie...

Page 41: ...eries Dispensers Site Preparation Manual Tokheim Corporation Form 5869 Version 3 0 July 1999 Rev 05 12 00 3 15 Typical Installation Wiring Typical Installation Premier C Remote Dispenser without Hose...

Page 42: ...orporation Premier C Series Dispensers Site Preparation Manual 3 16 Form 5869 Version 2 0 July 1999 Rev 03 10 00 Typical Installation Wiring Typical Installation Premier C Remote Dispenser with Hose C...

Page 43: ...eries Dispensers Site Preparation Manual Tokheim Corporation Form 5869 Version 3 0 July 1999 Rev 05 12 00 3 17 Typical Installation Wiring Typical Installation Premier C Suction Dispenser without Hose...

Page 44: ...rporation Premier C Series Dispensers Site Preparation Manual 3 18 Form 5869 Version 3 0 July 1999 Rev 05 12 00 Typical Installation Wiring Typical Installation Premier C Suction Dispenser with Hose C...

Page 45: ...er C Series Dispensers Site Preparation Manual Tokheim Corporation Form 5869 Version 3 0 July 1999 Rev 05 12 00 3 19 Typical Installation Wiring Premier C Model Wiring Diagram Remote Dispenser Stand A...

Page 46: ...orporation Premier C Series Dispensers Site Preparation Manual 3 20 Form 5869 Version 3 0 July 1999 Rev 05 12 00 Typical Installation Wiring Premier C Model Wiring Diagram Remote Dispenser with Consol...

Page 47: ...ispensers Site Preparation Manual Tokheim Corporation Form 5869 Version 3 0 July 1999 Rev 05 12 00 3 21 Typical Installation Wiring Premier C Model Wiring Diagram Remote Dispenser with DPT any model a...

Page 48: ...oration Premier C Series Dispensers Site Preparation Manual 3 22 Form 5869 Version 3 0 May 2000 Typical Installation Wiring Premier C Model Wiring Diagram Suction Dispenser with DPT any model and Cons...

Page 49: ...ier C Series Dispensers Site Preparation Manual Tokheim Corporation Form 5869 Version 3 0 May 2000 3 23 Typical Installation Wiring PremierCSuctionDispenserMotor JunctionBox WiringSchematic 120VAC 50...

Page 50: ...eim Corporation Premier C Series Dispensers Site Preparation Manual 3 24 Form 5869 Version 3 0 May 2000 Typical Installation Wiring PremierCSuctionDispenserMotor JunctionBox WiringSchematic 240VAC 50...

Page 51: ...r C Series Dispensers Site Preparation Manual Tokheim Corporation Form 5869 Version 3 0 May 2000 3 25 Typical Installation Wiring PremierCSuctionDispenserMotor JunctionBox WiringSchematic 380 220VAC 3...

Page 52: ...Tokheim Corporation Premier C Series Dispensers Site Preparation Manual 3 26 Form 5869 Version 3 0 May 2000 Typical Installation Wiring Premier C Suction Dispenser Motor Wiring 120 240 VAC 50 60 HZ...

Page 53: ...Premier C Series Dispensers Site Preparation Manual Tokheim Corporation Form 5869 Version 3 0 May 2000 3 27 Typical Installation Wiring Premier C Suction Dispenser Motor Wiring 220 380 VAC 50 60 HZ...

Page 54: ...m Corporation Premier C Series Dispensers Site Preparation Manual 3 28 Form 5869 Version 3 0 May 2000 Typical Installation Wiring SampleMain SubPanelWiringDiagram NOTE L2 is only used in 220VAC applic...

Page 55: ...Premier C Series Dispensers Site Preparation Manual Tokheim Corporation Form 5869 Version 3 0 May 2000 3 29 Typical Installation Wiring SampleMain SubPanelWiringDiagram continued...

Page 56: ...Tokheim Corporation Premier C Series Dispensers Site Preparation Manual 3 30 Form 5869 Version 3 0 May 2000 Typical Installation Wiring SampleElectricalSystemWiringDiagram...

Page 57: ...Premier C Series Dispensers Site Preparation Manual Tokheim Corporation Form 5869 Version 3 0 May 2000 3 31 Typical Installation Wiring SampleElectricalSystemWiringDiagram continued...

Page 58: ...Tokheim Corporation Premier C Series Dispensers Site Preparation Manual 3 32 Form 5869 Version 3 0 May 2000 Typical Installation Wiring...

Page 59: ...of two grades of fuel BLENDER DISPENSER Premier C series dispensers that allows the mixing of two grades of fuel to create a mid range grade CB n Circuit breaker n Device used for over current protec...

Page 60: ...cated at the main power panel ground bus HZ Hertz a unit of measure for frequency cycles per second INSIGHT A model of Tokheim Dispenser Payment Terminal that includes a graphic display and a standard...

Page 61: ...DE A OR B All programming of a Premier dispenser is done on side A Side B is opposite of side A To determine the dispenser side see Section 2 SLOW FLOW A dispenser mode in which the fast flow valve ha...

Page 62: ...e communication signal TTD Talk to Dispenser communication signal TRANSVERSE DISPENSER Transverse dispenser models have their products arranged in a transverse reverse order from side A to side B The...

Page 63: ...8 3 9 Document on Demand 1 2 DPT Cable Specifications 3 14 Drain Wire 3 14 E Electrical conduit requirements 3 13 system wiring diagram 3 30 3 31 Electromagnetic Interference 3 13 Electronics Light Ci...

Page 64: ...ol 3 20 with DPT and console control 3 21 Requirements balanced loads phasing 3 5 bonding rod 3 3 conduit 3 11 3 12 3 13 control relay 3 4 Requirements current electronics 3 6 motor current for suctio...

Page 65: ...uirements 2 16 V Valves Emergency Shut off 2 16 Vapor Return Lines MaxVac 2 16 W Warranty 1 1 Wire Area 3 12 Wire Gauge 3 10 3 11 Wires Number Required 3 11 Wiring Diagram electrical system 3 30 3 31...

Page 66: ...Tokheim Corporation Premier C Series Dispensers Site Preparation Manual Index 4 Form 5869 Version 3 0 July 1999 Rev 05 12 00 Index...

Page 67: ...______________ 5 What errors if any did you find Please identify by page number Page _____Error ___________________________________________________________________ Page _____Error ____________________...

Page 68: ...F MAILED IN THE UNITED STATES POSTAGE WILL BE PAID BY ADDRESSEE BUSINESS REPLY MAIL FIRST CLASS PERMIT NO 41 FORT WAYNE IN FOLD HERE FOLD HERE TECHNICAL PUBLICATIONS TOKHEIM CORPORATION PO BOX 360 FOR...

Page 69: ......

Page 70: ...BOX 360 FORT WAYNE IN 46801 For technical questions please contact Tokheim Solution Center Ph 800 866 6762 or Fax 219 470 4644 For service parts please contact Service Parts Department Ph 219 470 471...

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