Tohnichi DOTE100N4-G Operating Instruction Download Page 1

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To use this product properly and safely, please read this manual carefully before

use. If you have any question about the product and its operations, please

contact your nearest distributor or TOHNICHI Mfg. Co., Ltd.

DIGITAL TORQUE WRENCH

TESTER

MODEL DOTE4-G

OPERATING INSTRUCTION

Summary of Contents for DOTE100N4-G

Page 1: ...ely please read this manual carefully before use If you have any question about the product and its operations please contact your nearest distributor or TOHNICHI Mfg Co Ltd DIGITAL TORQUE WRENCH TESTER MODEL DOTE4 G OPERATING INSTRUCTION ...

Page 2: ...liquid or combustible gas is present Use attached accessories Do not use any other accessories Caution Do not put this tester in a place of much moisture or dust in a place that is exposed to water or direct sunlight or in a place where the humidity or temperature fluctuates largely It may result in electric shock file malfunction degradation of performance or failure Clean the AC adapter periodic...

Page 3: ... 6 Deletion of Data 5 7 Statistical Processing Function Number of samples Max Mix Mean Value 5 8 Auto Zero Adjustment 5 9 Over Torque Alarm 5 10 Error Display 6 Various Settings 6 1 Setting Items 6 2 Registration of Upper and Lower limit Values 6 3 Parameter Settings 7 How to Calibrate Torque Wrenches 7 1 Calibration Conditions 7 2 Precaution in Calibration 7 3 Operation 8 External Output Function...

Page 4: ... RS232C output terminal and USB B type output connectors allow the DOTE4 G to be interfaced to PC or Tohnichi printer CE marking acquired The DOTE4 G can be safely used in the EU Main Unit AC Adapter BA 6 Loading Plate Pole Assembly DOTE20N4 G unit has 2 sets Adapter Set Operating Instruction 3 1 Common Specification Display Count Value Display Value Allow Mark Indication Output Power Source AC Ad...

Page 5: ...jack D SUB 9 Pin Male USB B Type Power source panel Inlet drive Memory Reset switch Wheel Handle Pole Plate H1 H H2 φ32 Max effective length L L 30 B 294 252 112 150 15 Pole Power switch Power jack D SUB 9 Pin Male USB B Type Inlet drive Memory Reset switch Wheel Handle Pole Plate H1 H 30 710 L 1 192 346 B B1 H2 φ32 22 Max effective length L L B2 ...

Page 6: ...73 730 1 Digit 0 005 0 01 0 02 0 05 0 1 Max Effective Length L mm 410 660 1100 1650 Inlet Drive mm 9 5 12 7 19 0 25 4 Dimension mm L 506 756 1276 1856 B 339 391 710 775 H 267 269 394 L1 805 1195 B1 518 666 B2 90 150 H1 113 162 H2 171 169 174 238 247 Weight kg 12 13 47 49 Accessory Down Adapter DA3 2 277 Sq 1 2 Inlet 1 4 DA4 3 DA8 6 Hex Adapter 10 13 19 12 14 17 17 22 27 19 24 30 22 27 29 30 32 36 ...

Page 7: ... kgf cm kgf m selected Count forward Key Moves the counter forward by one to read out measured data Count backward Key Moves the counter backward by one to read out measured data Clear Key In the PEAK mode the peak value is reset Or the stored data is cleared In the RUN mode auto zero adjustment is performed Statistic processing Key This is a key for selecting the number of samples maximum value m...

Page 8: ...ch Turns the power ON OFF RS232C terminal Connect an RS232C communication cable USB B type connector for serial communication Connect a USB communication cable Do not connect RS232C and USB output connectors externally at the same time 4 2 Power Source and Output USB Terminal B type AC Jack RS232C D SUB 9 Pin male Power switch USB Terminal B type AC Jack RS232C D SUB 9 Pin male ...

Page 9: ...d for one second Results are stored up to 1 000 Decision Criteria HI Registered upper limit value Result torque value OK Lower limit value Result torque value Upper limit value LO Result torque value Registered lower limit value 5 5 Auto Memory Reset When load is released peak torque value will be displayed for between 0 1 to 5 0 seconds Value will then be stored and display will return to zero fo...

Page 10: ...utomatically by press C key or turn the power OFF ON switch Err9 on display When loading torque exceeds more than 5 of the tester s maximum torque range Err9 is displayed When Err9 is displayed press C key with no load on the tester Err9 message disappears If Err9 message is still on the display turn off and on again Torque sensor or the electric circuit board may have any problem if Err9 shows ag...

Page 11: ...mum Range 12 E Lower limit value Lo SEt E 0 0 to Maximum Range 13 F Upper limit value HI SEt F 0 0 to Maximum Range 14 F Lower limit value Lo SEt F 0 0 to Maximum Range 15 G Upper limit value HI SEt g 0 0 to Maximum Range 16 G Lower limit value Lo SEt g 0 0 to Maximum Range 17 H Upper limit value HI SEt H 0 0 to Maximum Range 18 H Lower limit value Lo SEt H 0 0 to Maximum Range 19 I Upper limit va...

Page 12: ...turn to the beginning Lower limit value registration for OK NG judgment Pick each digit by key and select a number by key Press STAT key to register the value and next registration Press MD key to skip the setting Press C key and back to the measurement mode If a value exceeding the tester s maximum torque range or more than registered upper limit value are registered SEtErr message appears on dis...

Page 13: ...y Default Setting 0 0 Key operation buzzer setting Use keys and select on or off Press STAT key to enter Press MD key to skip the setting Press C key to go back to the measurement mode Even in buzzer off condition over torque alarm sound occurs Factory Default Setting on Communication setting 1 Output format setting Factory default PC output Use keys and select Prn for printer output or PC for PC ...

Page 14: ... Factory Default Setting None Memory mode setting Set a measured data memory capacity 1000 1 000 data memory 99 99 data memory communication format compatible with previous DOTE3 G model Factory Default Setting 1000 Use keys and select 1000 or 99 Press STAT key to go confirmation screen Press MD key to skip the setting Press C key to go back to the measurement mode Press STAT key to confirm Memory...

Page 15: ...F type etc do a warm up operation by loading the maximum torque of each model for both directions once and make sure the pointer or the digital display shows 0 after loading 5 Apply load at the center of the grip or at the marked loading point within the specified range in Fig 1 7 2 Precautions in Calibration 1 For click type torque wrenches QL SP etc load the initial torque up to 80 of the target...

Page 16: ...Sticker on DOTE4 G 3 Put the Plate on to DOTE4 G and fix the Plate with the set screw on the side 4 Place the Pole Holder Assembly on the Plate 5 Connect the attached AC adapter to DOTE4 G and confirm that power switch is turned off Then insert the plug of the power cable into an power supply receptacle Set Screw Plate ...

Page 17: ...calibrated 9 Set the measuring mode based on the torque wrench to be measured Click type model QL SP etc Peak Hold Mode PEAK Direct reading type model CEM DB F etc Run Mode RUN For the setting instructions refer to section 5 Functions and Settings 10 Press the C key with no load to zero the tester Torque Display Clear key Statistical processing key Mode key Counter Upper limit Value Display Upper ...

Page 18: ...n torque values of the torque wrench 12 Move the Pole Holder assembly to the effective length of the torque wrench and adjust the height of the Pole Holder Plate to keep the torque wrench horizontal Confirm the measuring stroke of the torque wrench before calibration ...

Page 19: ...se the loading If you select manual operation press MEMORY RESET button to save the data then it goes on to the next counter value If you select AUTO MEMORY RESET it saves the data automatically after releasing the load down to below 2 of the maximum torque of each measurement and forward the counter to the next 15 Direct reading type CEM DB F etc When it approaches the measuring point press MEMOR...

Page 20: ...the progressive printing the results of statistical processing are not printed In the Auto Memory Reset mode the results are automatically printed out 2 Continuous printing Display the last count value in the print range and press STAT key Stt is displayed Using or key display the first count value in the print range and press STAT key Then press key while n is displayed The data sampling number n...

Page 21: ...age is calculated by absoluted value １ OK SET A ３０００ N m ２ HI SET A ３１００ N m ３ N m ２０ OK SET A ３０００ N m ｎ１８ＨＩ３１００ N m LO ２９００ N m Ｘ３０００ N m Counter Judgment result Preset limit symbol Torque value Unit Torque value for clockewis Sampling number Maximum value Minimum value Average value ３０００ N m Torque value for counter clockewise Judgment OFF Preset limit symbol is Blank １３０００ N m ２ ...

Page 22: ...n is pressed or the auto memory reset function is activated 2 Batch output Display the last memory count value in the output range and press STAT key Stt is displayed Using or key display the first memory count value in the output range and press STAT key Then press key while n is displayed The measured data of a selected range are collectively output The 7 digit of alphanumetric can be changed by...

Page 23: ...Append CRLF in the end of command 2 Communication example In case of switching upper limit setting A In case of setting upper limit at 50 00 and lower limit at 40 00 Command Motion AT219 Switch registered upper lower limit must be A 0 B 1 C 3 J 9 AT037 Register upper limit and lower limit at the same time must be torque value in 6 digits including decimal point AT023 Register 7 digit alphanumeric ...

Page 24: ...B 9 Male connector Pin No Signal name Detail 1 2 RDX Received data signal 3 TXD Transmitted data signal 4 5 GND Ground 6 7 RTS Request send signal 8 CTS Clear to send signal 9 PC Pin No Signal name 1 DCD 2 RXD 3 TXD 4 DTR 5 GND 6 DSR 7 RTS 8 CTS 9 Frame Sheild DOTE4 G Pin No Signal name 1 2 RXD 3 TXD 4 5 GND 6 7 RTS 8 CTS 9 Frame Sheild ...

Page 25: ...4 G 200N4 G MD2 SET L Applicable Model DOTE500N4 G 1000N4 G Power cord will be provided in different shapes depending on each country Contact to Tohnichi Complete Motor Driven Set Model DOTE20N4 G MD2 DOTE20N4 G MD2 DOTE50N4 G MD2 DOTE100N4 G MD2 DOTE200N4 G MD2 DOTE500N4 G MD2 DOTE1000N4 G MD2 5 Calibration Kit DOTCL S1 Applicable Model DOTE20N4 G 50N4 G DOTCL S2 Applicable Model DOTE100N4 G DOTC...

Page 26: ... disappear it needs to be repaired Please contact TOHNICHI or your nearest distributor Err8 CPU Memory error It needs to be repaired Please contact TOHNICHI or your nearest distributor Err9 Malfunction of the torque sensor or circuit board Push C key at no loading condition If Err 9 disappears it should work properly If Err 9 does not disappear it needs to be repaired Please contact TOHNICHI or yo...

Page 27: ...DIGITAL TORQUE WRENCH TESTER DOTE4 G ...

Page 28: ...i sh com 11 17 EN All right reserved No reproduction or republication without written permission Ⓒ TOHNICHI Mfg CO LTD All Rights Reserved Designs and specifications are subject to change without notice TOHNICHI MFG CO LTD 2 12 Omori Kita 2 Chome Ota ku Tokyo JAPAN TEL 81 3 3762 2455 FAX 81 3 3761 3852 E mail overseas tohnichi co jp Website http www global tohnichi com N V TOHNICHI EUROPE S A Indu...

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