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Tohnichi CTA2-G, Instruction Manual

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Tohnichi CTA2-G Instruction Manual Download Page 51

50 

 

Production tightening mode

 

 

 

12. 

Battery 

Battery life 

The average battery life is 500 times of charge/discharge depending on the usage 

conditions. 

If battery is old, replace it with new ones (BP-5). 
Use BC-3-G charger to charge the battery before use. 
The battery is not charged when delivered. 

 

13. Charging     

Connect the connector of the charger (BC-3-G) to the charging jack of CTA2-G. 

When recharging, the green lamp on the charger turns on. If the battery is empty, it 
takes about 3.5 hours for full charging. 

 
* The connector of the CTA2-G charger (BC-3-G) is cream color. 

The connector of the charger for original CTA is black color. 

Summary of Contents for CTA2-G

Page 1: ...0 DIGITAL ANGLE WRENCH MODEL CTA2 G INSTRUCTION MANUAL...

Page 2: ...attery in a well ventilated place Please do not cover a charger or a storage battery with cloth etc It may cause burst of battery or fire When not using the charger take the plug off the outlet to avo...

Page 3: ...lead to the deterioration of the battery and cause fire 4 Do not force this product to use beyond its capacity In order to use it safely and efficiently use this product within the designated torque...

Page 4: ...e If you intend to use an extension cord conduct the periodic check and replace it if damaged Otherwise it may causes short circuit or fire Keep the handle part of the wrench clean and dry Protect it...

Page 5: ...ect this product from water or oil to avoid breakdown 6 Do not drop this product 7 Use the product within the capacity instructed in this manual 8 Conduct periodic check on the product 9 Make zero adj...

Page 6: ...er of bolts Applicable for tightening operation in production lines RUN mode With this mode the display shows the value torque angle which is applied at the moment continuously The displayed torque va...

Page 7: ...be set at each angle tightening stage in production tightening mode After passing the snug torque angle counting starts When it passes the 1st torque 2nd torque 3rd torque the blue LED turns on the bu...

Page 8: ...d data Production tightening mode 1 Basic cooperation and display 2 Torque Angle calibration method 3 Tightening operation Example 1 4 Tightening operation Example 2 5 Reading the measured data 6 Outp...

Page 9: ...ation For experiment and study purpose Features The tightened angles will be judged OK NG against the allowable range to detect tightening errors Max 999 readings can be saved tightened torque tighten...

Page 10: ...cation cable 584 enclosed and make settings to your preference setting by manual key operation is also available 4 Conduct tightening and save data 5 Transfer the measured data to PC to save For detai...

Page 11: ...t LED It turns blue for OK and red for NG 6 Operation key To operate power key forward key backward key MD mode key C clear key MEM memory key to make settings Refer to 7 How to use 7 Handle To set ba...

Page 12: ...ero adjustment CTA2 G should be put still do not move otherwise the display may show Err0 The angle speed check will also be automatically processed when it is in still kept still for more than 2 seco...

Page 13: ...ed and forward to the counter to the next Auto memory timing can be selected from 0 1 5 seconds If you do not want to use auto memory function set it as 0 0 second 5 OK NG judgment function It judges...

Page 14: ...ximum measurable torque the value on the display and blinks alternatively and the buzzer goes off 10 Over torque alarm Peak torque hold starting value for each CTA2 G models N m case From 105 of MAX t...

Page 15: ...forward MD Key Press this key at PEAK mode to set it for external output Keep it pressed at RUN mode to set it for setting input MEM key Saves the measured data and send the counter by one C key Clea...

Page 16: ...angle the buzzer goes off and the blue LED turns on If tightening exceeds the upper limit another buzzer goes off and red LED turns on After releasing loading press MEM key to make judgment to see wh...

Page 17: ...ng Use the dedicated communication cable to connect CTA2 G to PC or printer Use key to show the data to output and press MEM key to transfer Data output a set range of data at one time Use the dedicat...

Page 18: ...a Use key to show the upper limit of the data range to delete Press MD to confirm the upper limit then the display proceed to the lower limit setting Use key to show the lower limit of the data range...

Page 19: ...it changes to external output display Keep this key pressed in RUN mode to change to setting mode MEM key Saves the measured data and proceed to the next If you press this key in RUN mode then it cha...

Page 20: ...d angle tightening stage 5 spindles After completing tightening of all the stages it output data and proceeds to the next work Torque tightening stage 1st angle tightening stage 2nd angle tightening s...

Page 21: ...turns on to alarm the operator Press MEM key again to save the measured data and proceed the next tightening Press C key to delete the data Check the spindle counter about 0 5 sec Tighten the 2nd spi...

Page 22: ...ike to delete the data press C key Check the spindle counter about 0 5 sec Proceeds to 1st angle tightening of the 2nd spindle After completing 1st angle tightening for the set number of spindles it p...

Page 23: ...eting all the stages it outputs data and proceed to the next work If there is NG in the process it starts from the beginning stage NG data remains If you set 0 for tightening torque it starts from 1st...

Page 24: ...t range The judgment will be made automatically when auto memory reset is set In case of OK It saves the measured data and proceed to the next counter In case of NG It inform by the buzzer alarming an...

Page 25: ...In PEAK mode press MD key then it turns to 1 work data output display below Press MEM key to process the data output of the last tightened work Press MD key to turn to all data output display Press C...

Page 26: ...25 Press MD key and C key at the same time to process all data deleting After deletion press MD key or C key to return to the measuring condition...

Page 27: ...CW CCW 7 Auto memory reset timer 0 0 0 0 1 5 0 8 Buzzer ON OFF 9 Auto power off 3min 10min 30min NONE 10 External output mode PC PRN 11 Baud rate 9600 2400 4800 19200 12 Data length 8bit 7bit 13 Parit...

Page 28: ...display turns to Data Clear Press MD key to proceed without saving Press C key to return to RUN measuring mode Setting measurement unit Default N m Select the torque unit N m kgf cm kgf m lbf in lbf f...

Page 29: ...ect the digit and change values with key Press MEM key to confirm and proceed to the next Press MD key to proceed without saving Press C key to return to RUN measuring mode Tightening angle setting De...

Page 30: ...wise counterclockwise Use key to select and MEM key to confirm and proceed to the next Press MD to proceed without saving Press CD to return to RUN measuring mode Auto memory reset timer setting Defau...

Page 31: ...s C key to return to RUN measuring mode Auto power off timer setting Default 3 min Select from 3MIN 10MIN 30MIN NONE for auto power off timer CTA2 G automatically turns off when there is no key operat...

Page 32: ...tput format refer to 9 External output for details External output baud rate setting Default 9600 bps Set the baud rate for external output 2400bps 4800bps 9600bps 19200bps When connected to EPP16M2 T...

Page 33: ...ed to the next Press MD key to proceed without saving Press C key to return to RUN measuring mode External output parity setting Default EVEN Set the parity for external output EVEN ODD NONE When conn...

Page 34: ...ss C key to return to RUN measuring mode Time setting date time Use key to select time hour minute second or date Press MD key or C key to return to RUN measuring mode Time setting hour minute second...

Page 35: ...measuring mode Time display Press MD key to proceed without saving Press C key to return to RUN measuring mode Year Month Date setting Use key to select Year and MEM to confirm and proceed to the nex...

Page 36: ...rd tightening angle 0 Below 999 11 3rd tightening angle upper limit _ 0 Below 999 12 Spindle number 1 Below 999 13 NG setting NG_RES AL_RES 14 Tightening direction CW CCW 15 Auto memory reset timer 0...

Page 37: ...spindle tightening Set the snug torque and tightening angle to conduct the angle method tightening from the snug torque to the set angle Production tightening Set the snug torque tightening torque 1st...

Page 38: ...MD to proceed without saving Press C key to return to RUN measuring mode Tightening torque upper limit setting Default 0 Set the tightening torque upper limit Use key to select the digit and key to ch...

Page 39: ...e digit and key to change the value Press MEM key to confirm and proceed to the next Press MD to proceed without saving Press C key to return to RUN measuring mode 1st angle upper limit setting Defaul...

Page 40: ...ening angle Use key to select the digit and key to change the value Press MEM key to confirm and proceed to the next Press MD to proceed without saving Press C key to return to RUN measuring mode If t...

Page 41: ...in case the judgment for tightening torque angle is NG NG_RES When the judgment is NG press MEM to save the tightening data and proceed to the next tightening If you press Clear key the tightening da...

Page 42: ...e No 584 Make the same communication settings baud rate data length parity on CTA2 G and the PC at parameter setting Turn on CTA2 G and start application software communication will be established In...

Page 43: ...de Registration of the parameter settings To change the parameter settings fill in values in the corresponding box Type a group name and click Registration to register the new settings This will save...

Page 44: ...to transfer all the setting values to CTA2 G to overwrite the settings on CTA2 G Setting one by one To set each value of the setting requirements on one by one basis Click SEND on the particular part...

Page 45: ...TA2 G and start application software communication will be established In case of connection troubles check followings Installation of USB driver Connecting cable Power status of CTA2 G Parameter sett...

Page 46: ...transfer the data then the display turns to Data receiving receiving Checking the received data Click Data Inquiry on the main menu and select the data file you want to check Click Data Selection and...

Page 47: ...No 584 Make the same communication settings baud rate data length parity on CTA2 G and the PC at parameter setting Set CTA2 G ready for data output CTA2 G by pressing the MD key in PEAK Mode any coun...

Page 48: ...rring data Press MEM key on CTA2 G to transfer data Checking the received data Select Data Inquiry section and move to data file selection Click Data selection and open the data Data file selection Da...

Page 49: ...lt EVEN 2 Output to PC Connect CTA2 G to PC with the dedicated communication cable No 584 Set the PC communication settings baud rate data length parity to correspond to the CTA2 G communication setti...

Page 50: ...092CRLF RA2 001 04 091CRLF RA2 001 05 090CRLF RET 001 01 065 0CRLF RET 001 02 064 0CRLF RET 001 03 063 0CRLF RET 001 04 066 0CRLF RET 001 05 065 0CRLF Tightening starting date and time Torque tighteni...

Page 51: ...rger to charge the battery before use The battery is not charged when delivered 13 Charging Connect the connector of the charger BC 3 G to the charging jack of CTA2 G When recharging the green lamp on...

Page 52: ...turns on while the red lamp keeps blinking If it occurs stop using immediately and contact the nearest distributor or Tohnichi for further support 5 Charge the battery under temperature range of 0 40...

Page 53: ...PH interchangeable head cannot be used 4 Communication cable CEM3 EPP16M3 No 575 CEM3 PC D SUB pin Female No 575 CEM3 PC USB A No 584 5 Tohnichi printer EPP16M3 The battery pack charger communication...

Page 54: ...aracter height 3mm Judgment LED 2 colors blue red Residual battery indicator 4 step Data quantity 999 readings tightening angle final torque time 999 spindle data tightening torque 1st 2nd 3rd tighten...

Page 55: ...7 5 30 150 0 2 CTA360N2X22D G 18 72 360 0 4 180 720 3600 4 1 8 7 36 0 05 159 640 3150 5 13 52 260 0 5 CTA500N2X22D G 25 100 500 0 5 250 1000 5000 5 2 5 10 50 0 05 220 880 4400 5 18 72 360 0 5 CTA850N2...

Page 56: ...gium TEL 32 16 60 66 61 FAX 32 16 60 66 75 E mail tohnichi europe online be URL http www tohnichi be TOHNICHI AMERICA CORP 1303 Barclay Blvd Buffalo Grove IL 60089 USA TEL 1 847 947 8560 FAX 1 847 947...

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