TOCCO TOCCOtron AC Owner'S Manual Download Page 1

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Processes

OM-189 507A

October 2000

TOCCOtron AC

Bench-Top Power Supply

Description

Induction Heating

Induction Heating Power Source

Summary of Contents for TOCCOtron AC

Page 1: ...Processes OM 189 507A October 2000 TOCCOtron AC Bench Top Power Supply R Description Induction Heating Induction Heating Power Source...

Page 2: ......

Page 3: ...Remote 14 Receptacle RC14 Information And Connection 7 3 3 Remote 14 Socket Information 7 3 4 Positioning Jumper Links 8 3 5 Connecting Input Power 9 3 6 Electrical Service Guide 9 SECTION 4 OPERATION...

Page 4: ......

Page 5: ...d immediately if damaged bare wiring can kill D Turn off all equipment when not in use D Do not use worn damaged undersized or poorly spliced cables D Do not drape cables over your body D Do not touch...

Page 6: ...SHA 29 CFR 1910 from Superinten dent of Documents U S Government Printing Office Washington D C 20402 National Electrical Code NFPA Standard 70 from National Fire Protec tion Association Batterymarch...

Page 7: ...t correctement la terre conform ment au manuel utilisateur et aux codes nationaux gouvernementauxet locaux 8 V rifier souvent la terre de l alimentation contr ler et s assurer que le conducteur de ter...

Page 8: ...l unit s assurer que les fourches sont suffisamment longues pour d passer du c t oppos de l appareil LA PROJECTION DE PIECES DE METAL ou DE COLLE peut provoquer des blessures aux yeux 1 Porter des lun...

Page 9: ...conclusions d finitives en ce qui concerne les probl mes de risque possible ou de proposer des recommandations scientifiques claires pour des strat gies suivre en vue de minimiser ou de pr venir des...

Page 10: ...nd communications equipment Have only qualified person familiar with electronic equipment perform this installation The user is responsible for having a qualified electrician promptly correct any inte...

Page 11: ...ts dc Control circuit common A J B K I Output Control D E Control circuit common Input command signal potentiometer wiper or 0 to 10 volts dc B I L N H Control E G Input command signal potentiometer w...

Page 12: ...tage available at site Remove wrapper to check jumper links 1 Terminal Strip TE2 2 Input Voltage Jumper Link 3 Input Voltage Label Four jumper links supplied Look at jumper links and compare link posi...

Page 13: ...Protection Select type and size using Section 3 6 Install into deenergized line disconnect device fused disconnect switch shown 6 Unit Fuse Block Internal replacement fuses 230 V KTKR30 460 V FWC25A10...

Page 14: ...witch 6 Rating Label Location 1 2 3 5 6 4 4 2 Safety Equipment sb3 1 10 91 1 Insulating Gloves 2 Safety Glasses With Side Shields Wear dry insulating gloves and safety glasses with side shields 1 2 4...

Page 15: ...trol to Remote 14 receptacle see Section 3 2 1 4 5 Power Switch 2 1 Power Switch 2 Pilot Light Use switch to turn unit fan motor and pilot light On and Off Unit is ready to heat 10 seconds after Power...

Page 16: ...e with re spect to off time or time between cycles of the 10kW power source Example 1 Power source can be operated at 9kw for approximately 11 sec without tripping providing that the time between Exam...

Page 17: ...Routine Maintenance Y Disconnect power before maintaining Maintain more often during severe conditions 3 Months Repair Or Replace Cracked Output Cables Clean And Tighten Output Connections 6 Months Re...

Page 18: ...4 volts dc output at receptacle RC14 stops Replace F4 Tools Needed 5 16 in 2 1 5 3 Overheating Protection Thermostat TP1 protects the unit from damage due to overheating If main heat sink gets too hot...

Page 19: ...the conductor to come into contact with the workpiece or a heating coil touches the workpiece causing a short in the output circuit The supplied ground lead must be connectedbetween the workpiece and...

Page 20: ...assembly Close and secure cover when finished Tools Needed 5 16 in 1 2 4 3 Significant DC voltage can remain on capacitors after unit is Off Always check capacitors as shown to be sure they have disch...

Page 21: ...of induction heating output system see Section 5 9 No 24 volts dc output at 14 socket receptacle Check fuse F4 and replace if necessary see Section 5 2 5 9 Tuning Chart CAUTION ENERGIZING CONTACTOR WI...

Page 22: ...OM 189 507 Page 18 SECTION 6 ELECTRICAL DIAGRAM Figure 6 1 Circuit Diagram For Induction Heating Power Source...

Page 23: ...OM 189 507 Page 19 199 924 A...

Page 24: ...2 665 A Hardware is common and not available unless listed 1 2 3 5 6 7 8 9 10 11 12 16 17 19 18 20 21 22 23 24 25 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 54 55 66 71 73...

Page 25: ...TION front bottom rear 1 126 026 LABEL warning electric shock can kill 3 19 174 048 TRANSFORMER current consisting of 1 CT1 166 578 TRANSFORMER current 1 CT2 162 854 TRANSFORMER current 1 CT3 161 309...

Page 26: ...7 931 MAGNET permanent 1 59 197 900 CABLE work ground 1 60 193 329 COVER blank 1 61 143 915 MOUNT sgl stud 1 5dia x 1 000 lg 312 18 4 62 193 332 CASE SECTION bottom filter enclosure 1 63 127 837 RECEP...

Page 27: ...ccessories These items are covered by the manufacturer s warranty if any 3 Equipment that has been modified by any party other than manufacturer or equipment that has been improperly installed imprope...

Page 28: ...ial Style Number Contact your Distributor for Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Owner s Manuals Circuit Diagrams C...

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