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OM-189 507 Page 2

1-3.

Additional Symbols for Installation, Operation, and Maintenance

FALLING UNIT can cause injury.

D

Use handle and have person of adequate
physical strength lift unit.

D

Move unit with hand cart or similar device.

D

For units without a handle, use equipment of
adequate capacity to lift unit.

D

When using lift forks to move unit, be sure forks are long enough
to extend beyond opposite side of unit.

FLYING METAL OR ADHESIVE can injure eyes.

D

Wear approved safety glasses with side
shields or wear face shield.

MOVING PARTS can cause injury.

D

Keep away from moving parts such as fans.

D

Keep all doors, panels, covers, and guards
closed and securely in place.

MAGNETIC FIELDS can affect pacemakers.

D

Pacemaker wearers keep away.

D

Wearers should consult their doctor before
going near induction heating operations.

OVERUSE can cause OVERHEATING

D

Allow cooling period.

D

Reduce output or reduce duty cycle before
starting to heat again.

D

Follow rated duty cycle.

STATIC (ESD) can damage PC  boards.

D

Put on grounded wrist strap BEFORE handling
boards or parts.

D

Use proper static-proof bags and boxes to
store, move, or ship PC boards.

H.F. RADIATION can cause interference.

D

High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.

D

Have only qualified person familiar with electronic equipment per-
form this installation.

D

The user is responsible for having a qualified electrician promptly
correct any interference problem resulting from the installation.

D

If notified by the FCC about interference, stop using the equip-
ment at once.

D

Have the installation regularly checked and maintained.

D

Keep high-frequency source doors and panels tightly shut.

1-4.

Principal Safety Standards

Safety and Health Standards, OSHA 29 CFR 1910, from Superinten-
dent of Documents, U.S. Government Printing Office, Washington, D.C.
20402.

National Electrical Code, NFPA Standard 70, from National Fire Protec-
tion Association, Batterymarch Park, Quincy, MA 02269.

Canadian Electrical Code Part 1, CSA Standard C22.1,  from Canadian
Standards Association, Standards Sales, 178 Rexdale Boulevard,Rex-
dale, Ontario, Canada M9W 1R3.

Safe Practices For Occupation And Educational Eye And Face Protec-
tion
, ANSI Standard Z87.1, from American National Standards Institute,
1430 Broadway, New York, NY 10018.

1-5.

EMF Information

Considerations About Induction Heating And The Effects Of Low Fre-
quency Electric And Magnetic Fields

The following is a quotation from the General Conclusions Section of the
U.S. Congress, Office of Technology Assessment, Biological Effects of
Power Frequency Electric & Magnetic Fields – Background Paper
,
OTA-BP-E-53 (Washington, DC: U.S. Government Printing Office, May
1989): “. . . there is now a very large volume of scientific findings based
on experiments at the cellular level and from studies with animals and
people which clearly establish that low frequency magnetic fields can
interact with, and produce changes in, biological systems. While most of
this work is of very high quality, the results are complex. Current scientif-
ic understanding does not yet allow us to interpret the evidence in a
single coherent framework. Even more frustrating, it does not yet allow
us to draw definite conclusions about questions of possible risk or to of-

fer clear science-based advice on strategies to minimize or avoid
potential risks.”

To reduce magnetic fields in the workplace, use the following proce-
dures:

1.

Arrange output cable to one side and away from the operator.

2.

Do not coil or drape output cable around the body.

3.

Keep power source and cable as far away from the operator as
practical.

About Pacemakers:

The above procedures are also recommended for pacemaker wearers.
Consult your doctor for complete information.

Summary of Contents for TOCCOtron AC

Page 1: ...Processes OM 189 507A October 2000 TOCCOtron AC Bench Top Power Supply R Description Induction Heating Induction Heating Power Source...

Page 2: ......

Page 3: ...Remote 14 Receptacle RC14 Information And Connection 7 3 3 Remote 14 Socket Information 7 3 4 Positioning Jumper Links 8 3 5 Connecting Input Power 9 3 6 Electrical Service Guide 9 SECTION 4 OPERATION...

Page 4: ......

Page 5: ...d immediately if damaged bare wiring can kill D Turn off all equipment when not in use D Do not use worn damaged undersized or poorly spliced cables D Do not drape cables over your body D Do not touch...

Page 6: ...SHA 29 CFR 1910 from Superinten dent of Documents U S Government Printing Office Washington D C 20402 National Electrical Code NFPA Standard 70 from National Fire Protec tion Association Batterymarch...

Page 7: ...t correctement la terre conform ment au manuel utilisateur et aux codes nationaux gouvernementauxet locaux 8 V rifier souvent la terre de l alimentation contr ler et s assurer que le conducteur de ter...

Page 8: ...l unit s assurer que les fourches sont suffisamment longues pour d passer du c t oppos de l appareil LA PROJECTION DE PIECES DE METAL ou DE COLLE peut provoquer des blessures aux yeux 1 Porter des lun...

Page 9: ...conclusions d finitives en ce qui concerne les probl mes de risque possible ou de proposer des recommandations scientifiques claires pour des strat gies suivre en vue de minimiser ou de pr venir des...

Page 10: ...nd communications equipment Have only qualified person familiar with electronic equipment perform this installation The user is responsible for having a qualified electrician promptly correct any inte...

Page 11: ...ts dc Control circuit common A J B K I Output Control D E Control circuit common Input command signal potentiometer wiper or 0 to 10 volts dc B I L N H Control E G Input command signal potentiometer w...

Page 12: ...tage available at site Remove wrapper to check jumper links 1 Terminal Strip TE2 2 Input Voltage Jumper Link 3 Input Voltage Label Four jumper links supplied Look at jumper links and compare link posi...

Page 13: ...Protection Select type and size using Section 3 6 Install into deenergized line disconnect device fused disconnect switch shown 6 Unit Fuse Block Internal replacement fuses 230 V KTKR30 460 V FWC25A10...

Page 14: ...witch 6 Rating Label Location 1 2 3 5 6 4 4 2 Safety Equipment sb3 1 10 91 1 Insulating Gloves 2 Safety Glasses With Side Shields Wear dry insulating gloves and safety glasses with side shields 1 2 4...

Page 15: ...trol to Remote 14 receptacle see Section 3 2 1 4 5 Power Switch 2 1 Power Switch 2 Pilot Light Use switch to turn unit fan motor and pilot light On and Off Unit is ready to heat 10 seconds after Power...

Page 16: ...e with re spect to off time or time between cycles of the 10kW power source Example 1 Power source can be operated at 9kw for approximately 11 sec without tripping providing that the time between Exam...

Page 17: ...Routine Maintenance Y Disconnect power before maintaining Maintain more often during severe conditions 3 Months Repair Or Replace Cracked Output Cables Clean And Tighten Output Connections 6 Months Re...

Page 18: ...4 volts dc output at receptacle RC14 stops Replace F4 Tools Needed 5 16 in 2 1 5 3 Overheating Protection Thermostat TP1 protects the unit from damage due to overheating If main heat sink gets too hot...

Page 19: ...the conductor to come into contact with the workpiece or a heating coil touches the workpiece causing a short in the output circuit The supplied ground lead must be connectedbetween the workpiece and...

Page 20: ...assembly Close and secure cover when finished Tools Needed 5 16 in 1 2 4 3 Significant DC voltage can remain on capacitors after unit is Off Always check capacitors as shown to be sure they have disch...

Page 21: ...of induction heating output system see Section 5 9 No 24 volts dc output at 14 socket receptacle Check fuse F4 and replace if necessary see Section 5 2 5 9 Tuning Chart CAUTION ENERGIZING CONTACTOR WI...

Page 22: ...OM 189 507 Page 18 SECTION 6 ELECTRICAL DIAGRAM Figure 6 1 Circuit Diagram For Induction Heating Power Source...

Page 23: ...OM 189 507 Page 19 199 924 A...

Page 24: ...2 665 A Hardware is common and not available unless listed 1 2 3 5 6 7 8 9 10 11 12 16 17 19 18 20 21 22 23 24 25 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 54 55 66 71 73...

Page 25: ...TION front bottom rear 1 126 026 LABEL warning electric shock can kill 3 19 174 048 TRANSFORMER current consisting of 1 CT1 166 578 TRANSFORMER current 1 CT2 162 854 TRANSFORMER current 1 CT3 161 309...

Page 26: ...7 931 MAGNET permanent 1 59 197 900 CABLE work ground 1 60 193 329 COVER blank 1 61 143 915 MOUNT sgl stud 1 5dia x 1 000 lg 312 18 4 62 193 332 CASE SECTION bottom filter enclosure 1 63 127 837 RECEP...

Page 27: ...ccessories These items are covered by the manufacturer s warranty if any 3 Equipment that has been modified by any party other than manufacturer or equipment that has been improperly installed imprope...

Page 28: ...ial Style Number Contact your Distributor for Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Owner s Manuals Circuit Diagrams C...

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