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WARNING: Location hazards

WWW.TMGINDUSTRIAL.COM

P11/27

Toll Free:1-877-761-2819

Initial Set-Up

Step 1. Inspect & Unpack

Upon receipt, inspect air compressor for missing or

damaged parts. Verify that it is the air compressor

you ordered.
See

“Component Identification”

section of this

manual for a diagram of the compressor and its

components.

Step 2. Select Suitable Location

Airflow:

The location should allow for adequate,

unobstructed airflow for cooling and

combustion air.

Do not allow debris to accumulate or

block airflow.

Do not operate with a tarp, blanket, or

cover surrounding the machine.

Do not place any objects against or on top of

the unit.

Exhaust:

WARNING: Exhaust modification

hazard

Outdoor Use Only

Select a suitable outdoor location:

Where it will NOT be exposed to rain, snow,

or direct sunlight.

Where no flammable vapors, dusts, and

gases are present.

At least 7 feet away from combustible materials

At least 20 feet from the home, away from

windows, vents and air intakes, to allow

proper ventilation.

Away from other heat-generating equipment.

Away from dusty/dirty conditions.

Positioning:

The compressor should be mounted on a dry,

firm, and level surface. It must sit level and

be stabilized so it will not slide or shift during

operation.

Situate so there is adequate pulling room for

starting the engine using the recoil starter.

Attempting to pull at an odd angle could rip off

grip cord and/or cause muscular injuries to the

operator.

Place the unit so that the exhaust fumes will not

be directed towards people or building air intakes.

Keep a fire extinguisher rated “ABC” nearby

which is properly charged. Be familiar with its use.

Provide battery-operated or battery back-up type

carbon monoxide alarms in any structure that is

in close proximity to the running compressor.

Do not install in small, enclosed areas without

an ample circulation of supply air.

Exhaust fumes from the engine contain carbon

monoxide (CO), a poisonous gas you cannot see,

smell, or taste. The CO generated by the engine can

rapidly accumulate, even in areas that appear to be

well ventilated, resulting in dangerous and fatal

concentrations within minutes. NEVER run air

compressor inside any enclosed or semi-enclosed

spaces, including homes, garages, basements,

sheds, boxes, pick-up truck beds, RVs, or boats.

These spaces can trap poisonous gases, EVEN if you

run a fan or open windows. If you start to feel sick,

dizzy, or weak while using the air compressor, shut

off the engine and get to fresh air RIGHT AWAY. See

a doctor. You may have carbon monoxide poisoning.

DANGER: Carbon monoxide hazard

Ideal operating temperatures:

40

and 100

F (4

and 37

C).

Operating Limitations:

15

F (-9

C) or above 125

F (52

C).

If temperatures consistently drop below 32

F (0

C),

store inside a heated building. If this is not possible,

protect the safety/relief and drain valves from freezing.

The compressor is heavy. Ensure that proper

lifting equipment is available to unload and move

compressor to installation site.

WARNING: Lifting hazard

Choose a suitable site for operating your

compressor to prevent possible death from carbon

monoxide poisoning or injury from fire/explosion,

hot surfaces or equipment tip-over.

Never attempt to attach ductwork to the muffler

system to allow for installation inside an enclosure.

This could cause heat build-up and increased

exhaust back- pressure, resulting in possible

exhaust leakage or damage to the compressor.

Summary of Contents for TMG-GAC40

Page 1: ...re all parts are received Wear proper safety goggles or other protective gears while in assembly Missing parts or questions on assembly Please call 1 877 761 2819 or email cs tmgindustrial com Do not...

Page 2: ...pressor For Outdoor Use only This belt driven compressor has a 2 stage 2 cylinder pump an engine with cast iron cylinders for long life and a compact design rated for 175 maximum PSI Its continuous du...

Page 3: ...ping 12 Step 4 Electrical Starting Battery Procedure 12 Battery Connection 12 Battery Disconnection 13 Install Spark Arrestor if Required 13 OPERATION 14 Follow Safety Rules for Operation 14 Preparing...

Page 4: ...nspect Air Filter 19 Inspect Compressor for Air Leaks 19 Engine Maintenance 20 Change Pump Oil 20 Drain Receiver Tank and Inspect Tank 20 Check Drive Belt for Tension and Alignment 20 Inspect Clean Sp...

Page 5: ...including safety glasses with side and top protection Ear protection is also recommended if working near any operating engine Adult control only Only trained adults should set up and operate the air...

Page 6: ...ement cc 302 cc DIMENSIONS COMPONENTS Length 41 Width 18 Height 40 Weight 420 lbs Mounting Hole Diameter 0 5 Suggested Mounting Bolt Diameter 7 16 SUPPLIES REQUIRED not included Engine Oil Refer to en...

Page 7: ...ck valve and then to the storage tank It becomes very hot during use and can cause severe burns Never touch 9 Tank Drain Valve Used to remove moisture from air after compressor is shut off and air emp...

Page 8: ...WARNING orange indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION yellow used with the safety alert symbol indicates a hazardous situation which if no...

Page 9: ...Safety Decal Locations On Product Warning Labels Location Description 1 Air Compressor Instructions 2 Poisonous Gas 3 Burn Hazard Hot Muffler 4 Fuel Fire Explosion Hazard 5 Engine Electric Start Batt...

Page 10: ...Safety Decals 6 1 2 3 5 4 WWW TMGINDUSTRIAL COM P10 27 Toll Free 1 877 761 2819...

Page 11: ...operly charged Be familiar with its use Provide battery operated or battery back up type carbon monoxide alarms in any structure that is in close proximity to the running compressor Do not install in...

Page 12: ...ecoil starter the engine is capable of electric starting which if used will require the purchaser to provide a hook up to an external 12 volt size battery Battery should have a minimum rating of 18 am...

Page 13: ...quence to the above connection sequence 1 First disconnect the black cable from the battery negative terminal 2 Next disconnect the red cable from the battery positive terminal 3 Disconnect the black...

Page 14: ...eyes Small objects can become airborne as the air spray contacts them Respirator Always wear a respirator when spraying and spray in a well ventilated area to prevent health and fire hazards Preparing...

Page 15: ...cap make sure compressor has been off and allowed to cool for at least 2 minutes If gas is spilled on your skin or clothes change clothes and wash skin immediately 6 Store extra gas in a cool dry plac...

Page 16: ...verheating Do not operate this unit with any components rated less than the maximum operating pressure of the unit 175 PSI unless a regulator limiting pressure is used Note Many tools are rated for on...

Page 17: ...use for an extended period of time this moisture will collect in the tank When using a paint spray or sandblast gun this water will be carried from the tank through the hose and out of the gun as drop...

Page 18: ...essure from the tank 2 Drain moisture from tank by opening the drain valve located at the bottom of the tank Choose a storage location An appropriate storage location is Clean and dry Away from source...

Page 19: ...afety Relief Valve This valve should be inspected on a weekly basis if used regularly or the first time it is being used after a prolonged period of storage The safety valve automatically releases air...

Page 20: ...and Inspect Tank Drain water from the receiver tank daily Water left in the tank can cause the tank to weaken and corrode increasing the risk of tank rupture Badly rested receiver tanks must be repla...

Page 21: ...Do not allow air intakes to become blocked If dust or debris accumulates in the compressor clean the compressor with a damp cloth or soft bristle brush Note Do not spray compressor with a garden hose...

Page 22: ...ricant G Belt tension too tight or sheaves not aligned Check tension alignment H Air leaks in discharge piping Check tubing connections Tighten joints or replace as required I Compressor components le...

Page 23: ...WWW TMGINDUSTRIAL COM P23 27 Toll Free 1 877 761 2819 Parts Explosion A...

Page 24: ...lbow 1 10 Check valve 1 11 Washer 1 12 Bolt M10X60 1 13 Spring Washer 1 14 High Pressure Pipe 1 15 Nuts 1 16 Safety Valve ASME 180PSI 2 17 1 2 Ball Valve 1 18 Pressure Gauge 1 19 1 4 NPT Quick Connect...

Page 25: ...WWW TMGINDUSTRIAL COM P25 27 Toll Free 1 877 761 2819 Pump Explosion A...

Page 26: ...A 53 Paper Washer 1 A 17 Piston Aie Ring 1 A 54 Bolt 4 A 18 Piston Oil Ring 2 A 55 Washer 5 A 19 Clip Spring 1 A 56 Cylinder 1 A 20 Piston 1 A 57 Paper Washer 1 A 21 Piston Pin 1 A 58 Piston Aie Ring...

Page 27: ...WWW TMGINDUSTRIAL COM P27 27 Toll Free 1 877 761 2819 Pneumatic Schematic SAFTEY RELIEF VALVE PUMP IDLE DOWN UNLOADER SAFTEY RELIEF VALVE 40 GALLON TANK...

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