North Star M459211B Installation, Operation And Maintenance Manual Download Page 1

 
 
 

 
 
 
 
 

Gasoline Portable Air Compressor        

Installation, Operation and Maintenance Manua

 

To the Owner: 

Thank you for purchasing a NorthStar Air Compressor.  Your machine is designed for long life, dependability, 
and the top performance you demand!  Please take time now to read through this manual so you better 
understand the machine’s operation, maintenance and safety precautions.  Everyone who operates this machine 
must read and understand this manual.  The time you take now will prolong your machine’s life and prepare you 
for its safe operation.  Enjoy the exceptional performance of your NorthStar Air Compressor, the industry leader! 
The manufacturer reserves the right to make improvements in design and/or changes in specifications at any 
time without incurring any obligation to install them on units previously sold. 

 

Quick Facts 

Engine Oil 

Engine is shipped without oil.  Fill before starting.  
Use SAE 10W-30 motor oil. 

Pump Oil 
 

Check pump oil level before starting. 
Use non-detergent pump oil (part # 4043). 

Air Filter 

Replacement air filter part number is AB2281000 for Item #459211, 
and filter #35409 for Item #459221 

Maximum 
Pressure 

Item #459211 maximum pressure = 130 psi. 
Item #459221 maximum pressure = 175 psi 

Maintenance 
Schedule 

Engine: 

Oil: change after first 20 hours, then annually or every 100 hours. 
Spark Plug: clean every 100 hrs, replace annually or every 300 hrs. 
Air Filter: clean weekly, replace annually or every 1000 hrs. 
Refer to your Honda engine owner’s manual for further instructions. 

 

Tank: 

Drain water daily 

 

Compressor 
Pump: 

Oil: change after first 50 hours, then every 3 months or 500 hours. 

Read and understand all manuals before operating.

 

 
 

Any Questions, Comments, Problems, or Parts Orders 

Call NorthStar Product Support 1-800-270-0810 

 

 
 

®

M459211B

   

 

459211; Honda GX160, 8 Gal. Twin Tank
459221; Honda GX270, 8 Gal. Twin Tank

 

 

Summary of Contents for M459211B

Page 1: ...ly sold Quick Facts Engine Oil Engine is shipped without oil Fill before starting Use SAE 10W 30 motor oil Pump Oil Check pump oil level before starting Use non detergent pump oil part 4043 Air Filter Replacement air filter part number is AB2281000 for Item 459211 and filter 35409 for Item 459221 Maximum Pressure Item 459211 maximum pressure 130 psi Item 459221 maximum pressure 175 psi Maintenance...

Page 2: ...NEVER use air tools or attachments without first determining the maximum pressure recommended for that equipment NEVER point air nozzles or sprayers toward people or animals NEVER touch the compressor pump engine or discharge tubing during or shortly after operation These parts become hot BREATHING AIR PRECAUTION NorthStar air compressors are not designed intended or approved for breathing air Com...

Page 3: ...ull tank pressure attach hose to this port Thread size is NPT 7 Tank Drain Location of tank drains Drain tank daily or after each use 8 Regulator Adjust outlet pressure not to exceed pressure rating of the tool 9 Quick Connect This is a quick connect 10 Unloader Lift knob to relieve pressure when starting the engine 11 ASME Safety Valve This valve automatically releases air if the tank pressure ex...

Page 4: ...4 Assembly Attach rubber feet as shown Item Description Qty 2215 Rubber Foot 4 82017 5 16 X 3 4 Flange Bolt 4 82019 5 16 Flange Nut 4 ...

Page 5: ... Synthetic lubricants are recommended after 50 hour break in Compressor life is greatly increased with the use of synthetic lubricants CAUTION If you will be using synthetic lubricant all downstream piping material and system components must be compatible Suitable Viton Teflon Epoxy Glass Filled Oil Resistant Alkyd Fluorosilicone Flourocarbon Polysulfide 2 Component Urethane Nylon Delrin Celcon Hi...

Page 6: ...an if necessary Monthly Inspect for air leaks Squirt soapy water around joints during compressor operation and watch for bubbles Tighten fittings if necessary Clean exterior 3 months or 500 hours Change petroleum lubricant in pump while crankcase is warm 12 months or 1000 hours Replace air filter element DRIVE BELT Belts will stretch in normal use Properly adjusted a 5 pound force applied to the b...

Page 7: ...34730 34732 1 9 Throttle Control 459221 780893 1 31 1 2 Elbow All 34937 1 10 1 4 Compression Sleeve 459221 34737 2 32 Quick Connect All 780773 1 11 1 4 Compression Nut 459221 34740 2 33 1 4 Pipe Tee All 780880 1 12 1 4 Plastic Tube 459221 34746 22 34 Hex Plug All 777838 1 13 8 Gallon Tank All 780800 1 35 Regulator All 780771 1 14 1 4 Street Tee All 780433 1 36 Pressure Gauge All 780894 1 15 Tire A...

Page 8: ... M6 x 15mm SHCS AB9101094 8 9 Reducer AB9050283 1 29 Connecting Rod AB3610100 2 10 Cylinder Cast Iron Sleeve AB3630000 1 30 Circlip AB9140040 4 11 Crankcase Gasket AB3650201 1 31 Wrist Pin AB3021200 2 12 Cover N D E AB2060690 1 32 Piston Aluminum AB1021100 2 13 Bearing Cover Gasket AB2050500 2 33 Piston Ring ROF AB9020071 1 14 Bearing AB9170030 2 34 Piston Ring ROS AB9020041 1 15 Oil Sight Glass A...

Page 9: ...01 1 22 Crankcase Gasket AB4950101 1 23 Crankshaft AB4961200 1 24 Nut AB9128234 4 25 Oil Seal AB9163010 1 26 Cover D E AB2060590 1 Item Description Part Qty 27 Cover Bolt M6 x 15 SHCS AB9101094 8 28 Flywheel 350 mm AB3600100 1 29 Flywheel washer AB9004008 1 30 Screw Reverse Thread AB9110014 1 31 Half Bearing AB9013011 4 32 Connecting Rod AB4011101 2 33 Wrist Pin AB4621200 1 34 H P Piston Aluminum ...

Page 10: ...agram IDLE DOWN 779101 PUMP UNLOADER SAFETY RELIEF VALVE 4 GALLON TANK 4 GALLON TANK SAFETY RELIEF VALVE 779102 PUMP IDLE DOWN UNLOADER SAFETY RELIEF VALVE 4 GALLON TANK 4 GALLON TANK Item 459211 Item 459221 REGULATOR REGULATOR ...

Page 11: ...Drain existing lubricant and refill with proper lubricant G Belt tension too tight or sheaves not aligned Check tension alignment H Air leaks in discharge piping Check tubing connections Tighten joints or replace as required I Compressor components leaky broken loose Inspect components Clean or replace as required J Loose flywheel or motor pulley excessive end play in motor shaft or loose drive be...

Page 12: ...12 This page has intentionally been left blank ...

Page 13: ...ch as engines are guaranteed by their manufacturer and can be serviced at factory authorized locations near you Any costs incurred due to replacement or repair of items outside of a NorthStar approved facility is the responsibility of the buyer and not covered under warranty NorthStar can supply you with the service center location in your area This warranty specifically excludes the following fai...

Page 14: ...14 Manufactured by Northern Tool Equipment Co 2800 SouthCross Drive West P O Box 1499 Burnsville MN 55337 0499 ...

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