North Star M459211B Installation, Operation And Maintenance Manual Download Page 9

 

9

 

779102 Pump Assembly 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Item  

Description 

Part # 

Qty 

1 Pump 

Head 

AB4961400

Head Bolt  (M8 x 55mm SHCS) 

AB9101744

3 Intercooler 

Gasket 

AB4650600

Intercooler/Aftercooler Bolt 
(M8 x 20mm SHCS) 

AB9101254

5 Gasket 

AB3970200

6 Aftercooler 

AB2070100

7 Reducer 

AB9050282

8 Head 

Gasket 

AB4650400

Valve Plate Assembly 

AB4940050

10 Cylinder 

Gasket 

AB4950300

11 

Cylinder, Cast Iron Sleeve 

AB4930000

12 Frame 

Gasket 

AB4950200

13 Cover 

N.D.E. 

AB2060690

14 

Bearing Cover Gasket 

AB2050500

15 Bearing 

AB9170030

16 

Oil Sight Glass 

AB9022001

17 Crankcase 

AB4960101

18 Cylinder 

Bolt 

AB9107254

19 Crankcase 

Plug 

AB9101164

20 

Crankcase Bolt (M5 x 15 HHCS) 

AB9114271

12 

21 Crankcase 

Pan 

AB4961301

22 Crankcase 

Gasket 

AB4950101

23 Crankshaft 

AB4961200

24 Nut 

AB9128234

25 Oil 

Seal 

AB9163010

26 Cover 

D.E. 

AB2060590

Item 

Description 

Part # 

Qty 

27 

Cover Bolt (M6 x 15 SHCS) 

AB9101094

28 

Flywheel, 350 mm 

AB3600100

29 Flywheel 

washer 

AB9004008

30 

Screw, Reverse Thread 

AB9110014

31 Half 

Bearing 

AB9013011

32 Connecting 

Rod 

AB4011101

33 Wrist 

Pin 

AB4621200

34 

H.P. Piston, Aluminum 

AB4621100

35 Circlip 

AB9140050

36 

Piston Ring ROF 

AB9020086

37 

Piston Ring  ROS 

AB9020053

38 

Piston Ring AC 

AB9020023

39 Rod 

Bolt 

AB9106244

40 

L.P. Piston, Aluminum 

AB4922100

41 Wrist 

Pin 

AB4922200

42 

Piston Ring ROF 

AB9020057

43 

Piston Ring ROS 

AB9020056

44 

Piston Ring AC 

AB9020055

45 

Oil fill plug 

AB9024010

46 Intercooler 

AB4662000

47 Safety 

Valve 

AB9049064

48 

Air Filter Assembly 

35603 

49 Air 

Filter 

35409 

50 Intake 

Manifold 

35604 

 

Complete Gasket Kit 

AB4950055

 
 

00863

 

 

Summary of Contents for M459211B

Page 1: ...ly sold Quick Facts Engine Oil Engine is shipped without oil Fill before starting Use SAE 10W 30 motor oil Pump Oil Check pump oil level before starting Use non detergent pump oil part 4043 Air Filter Replacement air filter part number is AB2281000 for Item 459211 and filter 35409 for Item 459221 Maximum Pressure Item 459211 maximum pressure 130 psi Item 459221 maximum pressure 175 psi Maintenance...

Page 2: ...NEVER use air tools or attachments without first determining the maximum pressure recommended for that equipment NEVER point air nozzles or sprayers toward people or animals NEVER touch the compressor pump engine or discharge tubing during or shortly after operation These parts become hot BREATHING AIR PRECAUTION NorthStar air compressors are not designed intended or approved for breathing air Com...

Page 3: ...ull tank pressure attach hose to this port Thread size is NPT 7 Tank Drain Location of tank drains Drain tank daily or after each use 8 Regulator Adjust outlet pressure not to exceed pressure rating of the tool 9 Quick Connect This is a quick connect 10 Unloader Lift knob to relieve pressure when starting the engine 11 ASME Safety Valve This valve automatically releases air if the tank pressure ex...

Page 4: ...4 Assembly Attach rubber feet as shown Item Description Qty 2215 Rubber Foot 4 82017 5 16 X 3 4 Flange Bolt 4 82019 5 16 Flange Nut 4 ...

Page 5: ... Synthetic lubricants are recommended after 50 hour break in Compressor life is greatly increased with the use of synthetic lubricants CAUTION If you will be using synthetic lubricant all downstream piping material and system components must be compatible Suitable Viton Teflon Epoxy Glass Filled Oil Resistant Alkyd Fluorosilicone Flourocarbon Polysulfide 2 Component Urethane Nylon Delrin Celcon Hi...

Page 6: ...an if necessary Monthly Inspect for air leaks Squirt soapy water around joints during compressor operation and watch for bubbles Tighten fittings if necessary Clean exterior 3 months or 500 hours Change petroleum lubricant in pump while crankcase is warm 12 months or 1000 hours Replace air filter element DRIVE BELT Belts will stretch in normal use Properly adjusted a 5 pound force applied to the b...

Page 7: ...34730 34732 1 9 Throttle Control 459221 780893 1 31 1 2 Elbow All 34937 1 10 1 4 Compression Sleeve 459221 34737 2 32 Quick Connect All 780773 1 11 1 4 Compression Nut 459221 34740 2 33 1 4 Pipe Tee All 780880 1 12 1 4 Plastic Tube 459221 34746 22 34 Hex Plug All 777838 1 13 8 Gallon Tank All 780800 1 35 Regulator All 780771 1 14 1 4 Street Tee All 780433 1 36 Pressure Gauge All 780894 1 15 Tire A...

Page 8: ... M6 x 15mm SHCS AB9101094 8 9 Reducer AB9050283 1 29 Connecting Rod AB3610100 2 10 Cylinder Cast Iron Sleeve AB3630000 1 30 Circlip AB9140040 4 11 Crankcase Gasket AB3650201 1 31 Wrist Pin AB3021200 2 12 Cover N D E AB2060690 1 32 Piston Aluminum AB1021100 2 13 Bearing Cover Gasket AB2050500 2 33 Piston Ring ROF AB9020071 1 14 Bearing AB9170030 2 34 Piston Ring ROS AB9020041 1 15 Oil Sight Glass A...

Page 9: ...01 1 22 Crankcase Gasket AB4950101 1 23 Crankshaft AB4961200 1 24 Nut AB9128234 4 25 Oil Seal AB9163010 1 26 Cover D E AB2060590 1 Item Description Part Qty 27 Cover Bolt M6 x 15 SHCS AB9101094 8 28 Flywheel 350 mm AB3600100 1 29 Flywheel washer AB9004008 1 30 Screw Reverse Thread AB9110014 1 31 Half Bearing AB9013011 4 32 Connecting Rod AB4011101 2 33 Wrist Pin AB4621200 1 34 H P Piston Aluminum ...

Page 10: ...agram IDLE DOWN 779101 PUMP UNLOADER SAFETY RELIEF VALVE 4 GALLON TANK 4 GALLON TANK SAFETY RELIEF VALVE 779102 PUMP IDLE DOWN UNLOADER SAFETY RELIEF VALVE 4 GALLON TANK 4 GALLON TANK Item 459211 Item 459221 REGULATOR REGULATOR ...

Page 11: ...Drain existing lubricant and refill with proper lubricant G Belt tension too tight or sheaves not aligned Check tension alignment H Air leaks in discharge piping Check tubing connections Tighten joints or replace as required I Compressor components leaky broken loose Inspect components Clean or replace as required J Loose flywheel or motor pulley excessive end play in motor shaft or loose drive be...

Page 12: ...12 This page has intentionally been left blank ...

Page 13: ...ch as engines are guaranteed by their manufacturer and can be serviced at factory authorized locations near you Any costs incurred due to replacement or repair of items outside of a NorthStar approved facility is the responsibility of the buyer and not covered under warranty NorthStar can supply you with the service center location in your area This warranty specifically excludes the following fai...

Page 14: ...14 Manufactured by Northern Tool Equipment Co 2800 SouthCross Drive West P O Box 1499 Burnsville MN 55337 0499 ...

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