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North Star M459211B, Installation, Operation And Maintenance Manual

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North Star M459211B Installation, Operation And Maintenance Manual Download Page 7

 

7

459211 & 459221 Exploded View  - Rev B

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 
 
 
 

 

 
 
 
 
 
 

Item  

Description 

Model 

Part # 

Qty 

Item 

Description 

Model 

Part # 

Qty 

1 

Belt Guard Cover 

All 

37636 

1 

23 

Drain Valve 

All 

779577 

2 

2 

Warning Decal 

All 

34782 

1 

24 

Honda Bushing 

All 

CD3203 

1 

3 

Rotating Equip. Decal 

All 

35189 

1 

25 

1/8” NPT x 1/4 ” Comp. 

459221 

34741 

1 

4 

Belt Guard 

All 

37633 

1 

26 

Throttle Control 

459211 

35126 

1 

5 

Bushing, 3/4” 
Bushing, 1” 

459211 
459221 

33562 

777790 

1 27 

Unloader, 100-130 psi 
Unloader, 145-175 psi 

459211 
459221 

35025 
35626 

1 

6 

Sheave 

All 

777791 

1 

28 

5/8” Compression Sleeve 

All 

34723 

2 

7 

Engine, Honda GX160 
Engine, Honda GX270 

459211 
459221 

60590 
39115 

1 

29 

5/8” Compression Nut 

All 

34724 

2 

8 

CO Warning Decal 

All 

39259 

1 

30 

5/8” Copper Tube 

459211 
459221 

34730 
34732 

1 

9 

Throttle Control 

459221 

780893 

1 

31 

1/2” Elbow 

All 

34937 

1 

10 

1/4” Compression Sleeve 

459221 

34737 

2 

32 

Quick Connect 

All 

780773 

1 

11 

1/4” Compression Nut 

459221 

34740 

2 

33 

1/4 ” Pipe Tee 

All 

780880 

1 

12 

1/4 ” Plastic Tube 

459221 

34746 

22” 

34 

Hex Plug 

All 

777838 

1 

13 

8 Gallon Tank 

All 

780800 

1 

35 

Regulator 

All 

780771 

1 

14 

1/4” Street Tee 

All 

780433 

1 

36 

Pressure Gauge 

All 

780894  

1 

15 Tire 

All 

12278 

1 

37 Rubber 

Grip 

All 

30747  2 

16 Wheel 

Retainer 

All 

305200  1 

38 

Safety Valve, 150 psi 
Safety Valve, 200 psi 

459211 
459221 

35120 
35121 

1 

17 

Axle 

All 

780785 

1 

39 

2-1/2” Bottom Mount Gauge 

All 

34699 

1 

18 

Cotter Pin 

All 

30312 

2 

40 

Air Cleaner 

All 

35603 

1 

19 

Operation Instr. Decal 

All 

34783 

1 

41 

Pump, B3800B 
Pump, B4900B 

459211 
459221 

779101 
779102 

1 

20 

Warning Hot Decal 

All 

35064 

1 

42 

Belt, A55 

All 

34752 

1 

21 

NorthStar Decal 

All 

784822 

1 

43 

Guard Bracket 

459211 
459221 

35611 
34785 

1 

22 Bumper 

All 

2215 

4 

 

 

Summary of Contents for M459211B

Page 1: ...ly sold Quick Facts Engine Oil Engine is shipped without oil Fill before starting Use SAE 10W 30 motor oil Pump Oil Check pump oil level before starting Use non detergent pump oil part 4043 Air Filter Replacement air filter part number is AB2281000 for Item 459211 and filter 35409 for Item 459221 Maximum Pressure Item 459211 maximum pressure 130 psi Item 459221 maximum pressure 175 psi Maintenance...

Page 2: ...NEVER use air tools or attachments without first determining the maximum pressure recommended for that equipment NEVER point air nozzles or sprayers toward people or animals NEVER touch the compressor pump engine or discharge tubing during or shortly after operation These parts become hot BREATHING AIR PRECAUTION NorthStar air compressors are not designed intended or approved for breathing air Com...

Page 3: ...ull tank pressure attach hose to this port Thread size is NPT 7 Tank Drain Location of tank drains Drain tank daily or after each use 8 Regulator Adjust outlet pressure not to exceed pressure rating of the tool 9 Quick Connect This is a quick connect 10 Unloader Lift knob to relieve pressure when starting the engine 11 ASME Safety Valve This valve automatically releases air if the tank pressure ex...

Page 4: ...4 Assembly Attach rubber feet as shown Item Description Qty 2215 Rubber Foot 4 82017 5 16 X 3 4 Flange Bolt 4 82019 5 16 Flange Nut 4 ...

Page 5: ... Synthetic lubricants are recommended after 50 hour break in Compressor life is greatly increased with the use of synthetic lubricants CAUTION If you will be using synthetic lubricant all downstream piping material and system components must be compatible Suitable Viton Teflon Epoxy Glass Filled Oil Resistant Alkyd Fluorosilicone Flourocarbon Polysulfide 2 Component Urethane Nylon Delrin Celcon Hi...

Page 6: ...an if necessary Monthly Inspect for air leaks Squirt soapy water around joints during compressor operation and watch for bubbles Tighten fittings if necessary Clean exterior 3 months or 500 hours Change petroleum lubricant in pump while crankcase is warm 12 months or 1000 hours Replace air filter element DRIVE BELT Belts will stretch in normal use Properly adjusted a 5 pound force applied to the b...

Page 7: ...34730 34732 1 9 Throttle Control 459221 780893 1 31 1 2 Elbow All 34937 1 10 1 4 Compression Sleeve 459221 34737 2 32 Quick Connect All 780773 1 11 1 4 Compression Nut 459221 34740 2 33 1 4 Pipe Tee All 780880 1 12 1 4 Plastic Tube 459221 34746 22 34 Hex Plug All 777838 1 13 8 Gallon Tank All 780800 1 35 Regulator All 780771 1 14 1 4 Street Tee All 780433 1 36 Pressure Gauge All 780894 1 15 Tire A...

Page 8: ... M6 x 15mm SHCS AB9101094 8 9 Reducer AB9050283 1 29 Connecting Rod AB3610100 2 10 Cylinder Cast Iron Sleeve AB3630000 1 30 Circlip AB9140040 4 11 Crankcase Gasket AB3650201 1 31 Wrist Pin AB3021200 2 12 Cover N D E AB2060690 1 32 Piston Aluminum AB1021100 2 13 Bearing Cover Gasket AB2050500 2 33 Piston Ring ROF AB9020071 1 14 Bearing AB9170030 2 34 Piston Ring ROS AB9020041 1 15 Oil Sight Glass A...

Page 9: ...01 1 22 Crankcase Gasket AB4950101 1 23 Crankshaft AB4961200 1 24 Nut AB9128234 4 25 Oil Seal AB9163010 1 26 Cover D E AB2060590 1 Item Description Part Qty 27 Cover Bolt M6 x 15 SHCS AB9101094 8 28 Flywheel 350 mm AB3600100 1 29 Flywheel washer AB9004008 1 30 Screw Reverse Thread AB9110014 1 31 Half Bearing AB9013011 4 32 Connecting Rod AB4011101 2 33 Wrist Pin AB4621200 1 34 H P Piston Aluminum ...

Page 10: ...agram IDLE DOWN 779101 PUMP UNLOADER SAFETY RELIEF VALVE 4 GALLON TANK 4 GALLON TANK SAFETY RELIEF VALVE 779102 PUMP IDLE DOWN UNLOADER SAFETY RELIEF VALVE 4 GALLON TANK 4 GALLON TANK Item 459211 Item 459221 REGULATOR REGULATOR ...

Page 11: ...Drain existing lubricant and refill with proper lubricant G Belt tension too tight or sheaves not aligned Check tension alignment H Air leaks in discharge piping Check tubing connections Tighten joints or replace as required I Compressor components leaky broken loose Inspect components Clean or replace as required J Loose flywheel or motor pulley excessive end play in motor shaft or loose drive be...

Page 12: ...12 This page has intentionally been left blank ...

Page 13: ...ch as engines are guaranteed by their manufacturer and can be serviced at factory authorized locations near you Any costs incurred due to replacement or repair of items outside of a NorthStar approved facility is the responsibility of the buyer and not covered under warranty NorthStar can supply you with the service center location in your area This warranty specifically excludes the following fai...

Page 14: ...14 Manufactured by Northern Tool Equipment Co 2800 SouthCross Drive West P O Box 1499 Burnsville MN 55337 0499 ...

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