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172-65173MA-04 (J3B/JF3B)    4 Oct 2021

 

4

 

Checking the Piping

 

 

 

Use only under conditions in which no water hammer will occur. The 

impact of water hammer may damage the product, leading to fluid 

discharge, which may cause burns or other injury.

 

CAUTION 

Check to make sure that the pipes to be connected to the product have been 
installed properly. 
1.  Is the pipe diameter suitable? 
2.  Is the piping where the product is to be installed horizontal? 
3.  Has sufficient space been secured for maintenance? 
4.  Have maintenance valves been installed at the inlet and outlet? If the outlet is 

subject to back pressure, has a check valve (TLV-CK) been installed? 

5.  Is the inlet pipe as short as possible, with as few bends as possible, and installed 

so the liquid will flow naturally down into the trap? 

6.  Has the piping work been done correctly, as shown in the figures below? 

 

Requirement 

Correct 

Incorrect 

Install catchpot with the 
proper diameter. 

 

 

Diameter is too small. 

Make sure the flow of 
condensate is not 
obstructed. 

 

 

Diameter is too small and inlet 
protrudes into pipe interior. 

To prevent rust and 
scale from flowing into 
the trap, the inlet pipe 
should be connected 
25 to 50 mm (1 to 2 in) 
above the base of the 
T-pipe. 

 

 

Rust and scale flow into the 
trap with the condensate. 

When installing on the 
blind end, make sure the 
flow of condensate is not 
obstructed. 

 

 

Condensate collects in the pipe. 

 

Summary of Contents for J3B

Page 1: ...172 65173MA 04 J3B JF3B 4 October 2021 Free Float Steam Trap J3B JF3B Copyright 2021 by TLV CO LTD All rights reserved...

Page 2: ...ully before use and follow the instructions to be sure of using the product properly This free float steam trap is suitable for condensate discharge from process and steam using equipment It automatic...

Page 3: ...injury Indicates that there is a potential threat of death or serious injury Indicates that there is a possibility of injury or equipment product damage NEVER apply direct heat to the float The float...

Page 4: ...y way Failure to observe these precautions may result in damage to the product and burns or other injury due to malfunction or the discharge of fluids Do not use excessive force when connecting thread...

Page 5: ...ack pressure has a check valve TLV CK been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 6 Has the...

Page 6: ...owing condensate to be discharged The flexed bimetal plate keeps the vent closed and will not open again during normal operation 3 Discharge of Large Quantities of Condensate Increases in the condensa...

Page 7: ...or detailed specifications Maximum allowable pressure PMA and maximum allowable temperature TMA are PRESSURE SHELL DESIGN CONDITIONS NOT OPERATING CONDITIONS Valve No is displayed for products with op...

Page 8: ...ns or other injury CAUTION Installation inspection maintenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before installatio...

Page 9: ...d the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged The product is quiet and makes no noise an...

Page 10: ...sh rod causes the air vent valve to open 3 Adjust the degree of opening as necessary clockwise increase opening counterclockwise decrease opening 4 After adjustment be sure to retighten the lock nut 5...

Page 11: ...Gasket Remove the gasket and clean sealing surfaces Replace with a new gasket coat surfaces with anti seize Detaching Reattaching the Cover Part During Disassembly During Reassembly Figure A Cover Bol...

Page 12: ...y Fig C Float Remove being careful not to scratch the polished surface Insert being careful not to scratch the polished surface Orifice Holder Plug Remove with a socket wrench Consult the table of tig...

Page 13: ...The trap operating pressure exceeds the maximum specified pressure or whether there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating...

Page 14: ...the control of TLV TII or TLV group companies or 6 improper storage maintenance or repair or 7 operation of the Products not in accordance with instructions issued with the Products or with accepted i...

Page 15: ...BLY AND SHIPMENT OF THE DEFECTIVE PRODUCT INJURY TO OTHER PROPERTY DAMAGE TO BUYER S OR THE FIRST END USER S PRODUCT DAMAGE TO BUYER S OR THE FIRST END USER S PROCESSES LOSS OF USE OR OTHER COMMERCIAL...

Page 16: ...ad Nunawading Victoria 3131 Australia Tel Fax 61 0 3 9873 5610 61 0 3 9873 5010 In East Asia 36 Kaki Bukit Place 02 01 02 Singapore 416214 Tel Fax 65 6747 4600 65 6742 0345 Room 5406 No 103 Cao Bao Ro...

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