TLV J3B Instruction Manual Download Page 10

 

172-65173MA-04 (J3B/JF3B)    4 Oct 2021

 

9

 

Lock Release Valve 

 

 

Use gloves when operating the lock release valve and keep all body parts 

well clear of the product. Failure to do so could result in burns, other injury 

or damage from the blowing of small amounts of steam and condensate.

 

CAUTION 

 

Use on equipment where steam-locking or air-binding, which slows the discharge of 
condensate and reduce equipment efficiency, tends to occur (cylindrical dryers, air fin 
heater, etc.). 

Operation

 

1.  Remove the cap nut. 
2.  Loosen the lock nut slightly and screw the valve push rod in 1.5 turns clockwise. 

This causes the tip of the valve push rod to come into contact with the air vent 
valve plug. Further turning the valve push rod causes the air vent valve to open. 

3.  Adjust the degree of opening as necessary   

(clockwise: increase opening; counterclockwise: decrease opening). 

4.  After adjustment, be sure to retighten the lock nut. 
5.  Reattach the cap nut. 

 

NOTE: 

1.  While use of the lock release valve 

eliminates the problem of steam-locking and 
improves heat transfer efficiency, a small 
amount of steam is lost. 

2.  When the product is shipped from the 

factory, the lock release valve is in the 
position indicated in figure right, and does 
not operate. To operate, adjust according to 
the procedure outlined in the “Operation” 
section above. 

 

Tools Required 

Part Name 

Flat-head screwdriver   
(blade thickness: max.1.2 mm (

3

/

64 

in)) 

Valve Push Rod 

Wrench   
(Distance across flats: 8 mm (

5

/

16

 in)) 

Lock Nut   
(Torque 10 N

m (7 lbf·ft)) 

Wrench   
(Distance across flats: 17 mm (

21

/

32

 in)) 

Cap Nut   
(Torque 15 N

m (11 lbf·ft)) 

 

 

Cap Nut 

Valve Push Rod

 

Lock Nut

 

Air Vent 
Valve Plug

 

Summary of Contents for J3B

Page 1: ...172 65173MA 04 J3B JF3B 4 October 2021 Free Float Steam Trap J3B JF3B Copyright 2021 by TLV CO LTD All rights reserved...

Page 2: ...ully before use and follow the instructions to be sure of using the product properly This free float steam trap is suitable for condensate discharge from process and steam using equipment It automatic...

Page 3: ...injury Indicates that there is a potential threat of death or serious injury Indicates that there is a possibility of injury or equipment product damage NEVER apply direct heat to the float The float...

Page 4: ...y way Failure to observe these precautions may result in damage to the product and burns or other injury due to malfunction or the discharge of fluids Do not use excessive force when connecting thread...

Page 5: ...ack pressure has a check valve TLV CK been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 6 Has the...

Page 6: ...owing condensate to be discharged The flexed bimetal plate keeps the vent closed and will not open again during normal operation 3 Discharge of Large Quantities of Condensate Increases in the condensa...

Page 7: ...or detailed specifications Maximum allowable pressure PMA and maximum allowable temperature TMA are PRESSURE SHELL DESIGN CONDITIONS NOT OPERATING CONDITIONS Valve No is displayed for products with op...

Page 8: ...ns or other injury CAUTION Installation inspection maintenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before installatio...

Page 9: ...d the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged The product is quiet and makes no noise an...

Page 10: ...sh rod causes the air vent valve to open 3 Adjust the degree of opening as necessary clockwise increase opening counterclockwise decrease opening 4 After adjustment be sure to retighten the lock nut 5...

Page 11: ...Gasket Remove the gasket and clean sealing surfaces Replace with a new gasket coat surfaces with anti seize Detaching Reattaching the Cover Part During Disassembly During Reassembly Figure A Cover Bol...

Page 12: ...y Fig C Float Remove being careful not to scratch the polished surface Insert being careful not to scratch the polished surface Orifice Holder Plug Remove with a socket wrench Consult the table of tig...

Page 13: ...The trap operating pressure exceeds the maximum specified pressure or whether there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating...

Page 14: ...the control of TLV TII or TLV group companies or 6 improper storage maintenance or repair or 7 operation of the Products not in accordance with instructions issued with the Products or with accepted i...

Page 15: ...BLY AND SHIPMENT OF THE DEFECTIVE PRODUCT INJURY TO OTHER PROPERTY DAMAGE TO BUYER S OR THE FIRST END USER S PRODUCT DAMAGE TO BUYER S OR THE FIRST END USER S PROCESSES LOSS OF USE OR OTHER COMMERCIAL...

Page 16: ...ad Nunawading Victoria 3131 Australia Tel Fax 61 0 3 9873 5610 61 0 3 9873 5010 In East Asia 36 Kaki Bukit Place 02 01 02 Singapore 416214 Tel Fax 65 6747 4600 65 6742 0345 Room 5406 No 103 Cao Bao Ro...

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