TLV J3B Instruction Manual Download Page 12

 

172-65173MA-04 (J3B/JF3B)    4 Oct 2021

 

11

 

Disassembly/Reassemby of the Lock Release Valve 

Part 

During Disassembly 

During Reassembly 

Cap Nut 

Remove with a wrench  Consult the table of tightening torques and tighten to 

the proper torque 

Cap Nut 
Gasket   

Remove the gasket and 
clean sealing surfaces 

Replace with a new gasket only if misshapen or 
damaged 

Valve 
Holder   

Remove with a wrench  Consult the table of tightening torques and tighten to 

the proper torque 

Lock Nut 

Remove with a wrench  Consult the table of tightening torques and tighten to 

the proper torque 

Valve Push 
Rod 

Remove with a flat-
head screw driver 

Screw into the valve holder; be careful not to screw in 
far enough to prevent the air vent valve from closing   

Disassembly/Reassembly of Components Inside the Body 

Part 

During Disassembly 

During Reassembly 

 

Figure C 

 
 

 

Figure D

 

Float Cover/ 
Screen 

Lift straight up and out 
while gently rocking 

Align the arrows on the float 
cover/screen and body and 
insert the tab on the bottom of 
the float cover/screen into the 
slot in the body; make sure the 
top of the screen does not stick 
up out of the body (Fig. C) 

Float 

Remove, being careful 
not to scratch the 
polished surface 

Insert, being careful not to 
scratch the polished surface 

Orifice 
Holder Plug 

Remove with a socket 
wrench 

Consult the table of tightening 
torques and tighten to the proper 
torque 

Orifice Plug 
Gasket 

Remove the gasket and 
clean sealing surfaces 

Replace with a new gasket; coat 
surfaces with anti-seize 

Orifice 

Remove with a socket 
wrench 

Insert with the proper orientation 
(Fig. D): insert from the outside, 
pushing in until it contacts the 
stopper inside; if the condensate 
discharge hole is pointing 
sideways, extended use may 
result in a hole in the body 

Orifice   
O-Ring 

Remove, being careful 
not to damage the 
rubber orifice O-ring 

Replace with a new o-ring; coat 
with heat-resistant grease 

Table of Tightening Torques 

Part Name 

Torque 

Distance Across Flats 

N

(lbf·ft) 

mm 

(in) 

Orifice Holder Plug 

50 

(37) 

24 

(

15

/

16

Drain Plug (option) 

50 

(37) 

21 

(

13

/

16

Air Vent Valve Seat 

30 

(22) 

17 

(

21

/

32

Cover Bolt 

50 

(37) 

17 

(

21

/

32

Cap Nut 

15 

(11) 

17 

(

21

/

32

Valve Holder 

20 

(15) 

14 

(

9

/

16

Lock Nut 

10 

(7) 

(

5

/

16

NOTE: - Coat all threaded portions with anti-seize. 

 

            (1 N

 10 kg

cm) 

 

- If drawings or other special documentation were supplied for the product, any torque 

given there takes precedence over values shown here. 

Arrow

Tab

Flat surface

facing up

Condensate
discharge hole

Summary of Contents for J3B

Page 1: ...172 65173MA 04 J3B JF3B 4 October 2021 Free Float Steam Trap J3B JF3B Copyright 2021 by TLV CO LTD All rights reserved...

Page 2: ...ully before use and follow the instructions to be sure of using the product properly This free float steam trap is suitable for condensate discharge from process and steam using equipment It automatic...

Page 3: ...injury Indicates that there is a potential threat of death or serious injury Indicates that there is a possibility of injury or equipment product damage NEVER apply direct heat to the float The float...

Page 4: ...y way Failure to observe these precautions may result in damage to the product and burns or other injury due to malfunction or the discharge of fluids Do not use excessive force when connecting thread...

Page 5: ...ack pressure has a check valve TLV CK been installed 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 6 Has the...

Page 6: ...owing condensate to be discharged The flexed bimetal plate keeps the vent closed and will not open again during normal operation 3 Discharge of Large Quantities of Condensate Increases in the condensa...

Page 7: ...or detailed specifications Maximum allowable pressure PMA and maximum allowable temperature TMA are PRESSURE SHELL DESIGN CONDITIONS NOT OPERATING CONDITIONS Valve No is displayed for products with op...

Page 8: ...ns or other injury CAUTION Installation inspection maintenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before installatio...

Page 9: ...d the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged The product is quiet and makes no noise an...

Page 10: ...sh rod causes the air vent valve to open 3 Adjust the degree of opening as necessary clockwise increase opening counterclockwise decrease opening 4 After adjustment be sure to retighten the lock nut 5...

Page 11: ...Gasket Remove the gasket and clean sealing surfaces Replace with a new gasket coat surfaces with anti seize Detaching Reattaching the Cover Part During Disassembly During Reassembly Figure A Cover Bol...

Page 12: ...y Fig C Float Remove being careful not to scratch the polished surface Insert being careful not to scratch the polished surface Orifice Holder Plug Remove with a socket wrench Consult the table of tig...

Page 13: ...The trap operating pressure exceeds the maximum specified pressure or whether there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating...

Page 14: ...the control of TLV TII or TLV group companies or 6 improper storage maintenance or repair or 7 operation of the Products not in accordance with instructions issued with the Products or with accepted i...

Page 15: ...BLY AND SHIPMENT OF THE DEFECTIVE PRODUCT INJURY TO OTHER PROPERTY DAMAGE TO BUYER S OR THE FIRST END USER S PRODUCT DAMAGE TO BUYER S OR THE FIRST END USER S PROCESSES LOSS OF USE OR OTHER COMMERCIAL...

Page 16: ...ad Nunawading Victoria 3131 Australia Tel Fax 61 0 3 9873 5610 61 0 3 9873 5010 In East Asia 36 Kaki Bukit Place 02 01 02 Singapore 416214 Tel Fax 65 6747 4600 65 6742 0345 Room 5406 No 103 Cao Bao Ro...

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